Installing cylinder liner - AR01.40-P-9273A

ENGINE 604, 605, 606 / 

Fig 1: Installing Cylinder Liner

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Installing
1.1	Widen cylinder bore in crankcase (1)	On engines without cylinder liners	AR01.40-P-9271A
1.2	Remove cylinder liner	On engines with cylinder liners	AR01.40-P-9272A
2	Place crankcase (1) onto the press and align
3	Place new cylinder liner (2) onto the bore and align at right angles
4	Press in cylinder liner (2)	Use a suitable plate for pressing in. Inspect cylinder liner seat for abrasion and clean with compressed air if necessary. After pressing in, maintain the pressure on the cylinder liner for about 7 seconds (settling pressure).
5	Machine contact surface of crankcase (1) together with timing case cover	Stock removal at contact surface should be as minimal as possible	AR01.40-P-9133B
6	Clean crankcase (1)
7	Bore and hone cylinder bores		AR01.40-P-9271A