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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - Testing & Repair - 210 Chassis - 2 Of 2 >> Testing & Repair >> Widening cylinder bore in the crankcase - AR01.40-P-9271A

Widening cylinder bore in the crankcase - AR01.40-P-9271A

ENGINES 604, 605, 606 / 

Fig 1: Identifying Widening Cylinder Bore In Crankcase
G04634607Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  Machine     
1 Drill cylinder bore Observe tool manufacturer's operating instructions, maintain dimensions in accordance with test and setting values.  
    Bore - Ø (D2) *BE01.40-P-1007-02B 
2 Bore liner collar seat Bore Ø (D, D1) *BE01.40-P-1008-02B 
    Distance between cylinder liner collar seat and contact surface of crankshaft bearing cap (T) *BE01.40-P-1009-02B 
    Depth of cylinder liner seat (T1) *BE01.40-P-1010-02B 
3 Deburr crankcase with polishing stone at the chamfer    
Test values for crankcase

Number Designation Engine 604.910/912
BE01.40-P-1007-02B Bore dia. for cylinder liner in crankcase D2 mm 91.500...91.535
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BE01.40-P-1008-02B Bore dia. for cylinder liner collar in crankcase D1 mm 92.09...92.11
D mm 94.15...94.25
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BE01.40-P-1009-02B Liner seat up to center of basic bearing bore (T)   mm 231.0...231.2
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BE01.40-P-1010-02B Depth of cylinder liner seat (T1)   mm 1.0...1.2
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BE01.40-P-1011-02B Chamfer of cylinder bore at bottom cylinder runout mm 1.5x20°
Test values for crankcase

Number Designation Engine 604.915/917, 605.91/96, 606.91/96
BE01.40-P-1007-02B Bore dia. for cylinder liner in crankcase D2 mm 90.000...90.035
See picture in -
BE01.40-P-1008-02B Bore dia. for cylinder liner collar in crankcase D1 mm 90.55...90.65
D mm 92.65...92.75
See picture in -
BE01.40-P-1009-02B Liner seat up to center of basic bearing bore (T)   mm 231.0...231.2
See picture in -
BE01.40-P-1010-02B Depth of cylinder liner seat (T1)   mm 1.0...1.2
See picture in -
BE01.40-P-1011-02B Chamfer of cylinder bore at bottom cylinder runout mm 1.5x20°