Dismantling and assembling output shaft with center and rear gear set - AR27.50-P-0810A: Notes
WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.
TRANSMISSION 722.6
| Disassembling | |||
|---|---|---|---|
| 1 | Detach transmission housing from torque converter housing | AR27.50-P-0601A | |
| 2 | Remove multi-plate clutch K1, K2 and K3 | AR27.50-P-0621A | |
| 3 | Remove upper two visible Teflon rings (42b) from output shaft | ||
| 4 | Remove circlip (42f), shim (42e), thrust needle bearing (42d) and thrust washer (42c) from output shaft | ||
| 5 | Remove clutch K3 (44) | ||
| Disassemble clutch K3 and assemble | AR27.51-P-0830A | ||
| 6 | Remove rear tubular shaft (45) from output shaft | ||
| Dismantle and assemble rear tubular shaft | AR27.50-P-0850A | ||
| N | Remove rear gear set (43) with integrated tubular shaft of center gear set from output shaft | ||
| Conversion from 18° to 23° teeth in front and rear planetary gear set | Transmission 722.6 | BT27.50-P-0012-01A | |
| 8 | Remove thrust washer (43a) | ||
| 9 | Remove multi-disk brake B1 and oil pump, install | AR27.50-P-0721A | |
| Assembling | |||
| 10 | Mount thrust washer (43a) with the collar pointing towards the planet carrier | ||
| 11 | Mount rear gear set (43) with integrated tubular shaft of the center gear set on output shaft | ||
| 12 | Using grease, install lower three Teflon rings (42b) in the groove so that the joint stays together | *BR00.45-Z-1007-06A | |
| 13 | Put rear tubular shaft (45) on output shaft | ||
| 14 | Install clutch K3 (44) | ||
| 15 | Mount circlip, shim, thrust needle bearing and thrust washer (42c - 42f) | ||
| 16 | Using grease, insert the upper two Teflon rings (42b) in the groove so that the joint remains together | ||
| 17 | Inspect axial play between shim (42e) and circlip (42f) | AR27.50-P-0810-01A *BE27.50-P-1005-01A |
|
| 18 | Install multiple-disc clutch K1, K2 and K3 | AR27.50-P-0621A |
Multi-disk clutch
| Number | Designation | Transmission 722.6 | |
|---|---|---|---|
| BE27.50-P-1005-01A | Axial play between shim and circlip | mm | 0.15- 0.6 |
Repair materials
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1007-06A | Grease | A 001 989 37 51 |