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Removing and installing multiple-disc clutches K1, K2 and K3 - AR27.50-P-0621A

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

TRANSMISSION 722.6 

Fig 1: Identifying Output Shaft With Center And Rear Gear Set And Clutch K3 Components
G04606585Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
DISASSEMBLING Dismantling    
1 Remove transmission housing from converter housing   AR27.50-P-0601A 
2 Remove output shaft with center and rear gear set and clutch K3 (12) IMPORTANT According to findings ↓  
Dismantle and assemble output shaft with center and rear gear set and K3 AR27.50-P-0810A 
    Dismantle and assemble clutch K3 AR27.51-P-0830A 
3 Remove thrust needle bearing (13) and thrust washer (13a)    
4 Remove drive shaft with clutch K2 and front gear set (58) IMPORTANT According to findings ↓  
    Dismantle and assemble drive shaft with clutch K2 and front gear set AR27.51-P-0825A 
5 Remove clutch K1 (83) IMPORTANT According to findings ↓  
Remove, install multiple-disc brake B1 and oil pump AR27.50-P-0721A 
    Dismantle and assemble clutch K1 AR27.51-P-0800B 
ASSEMBLING Assembly     
6 Using grease, insert Teflon rings in the multiple-disc brake B1 in the groove so that the joint remains together   *BR00.45-Z-1007-06A 
7 Mount clutch K1 (83)    
8 Using grease, insert Teflon rings (58a) in the groove so that the joint remains together    
9 Install drive shaft with clutch K2 and front gear set (58)    
10 Install front washer (13a) and thrust needle bearing (13)    
11 Install output shaft with center and rear gear set and clutch K3 (12)    
12 Install transmission housing on converter housing   AR27.50-P-0601A 
Repair materials

Number Designation Order number
BR00.45-Z-1007-06A Grease A 001 989 37 51