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Removing and installing thermal fuse - ra83001405982x(5982)

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Model 140 with auxiliary heater 

Previous work:

Molding on front right fender removed.

Front right fender lining removed.

Operation number of operation texts and work units or standard texts and flat rates:

Fig 1: Identifying Thermal Fuse, Coolant Expansion Tank, Cover And Fuse
G05440996Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Ground cable on battery Disconnect, connect.
Pressure in coolant system Vent by turning sealing cap (1) on coolant expansion tank (2) to 1st lock.
Coolant expansion tank (2) Seal off.
Cover (3) Pull off, push on.
Connector (4) with plug Unclip from holder at heating unit, clip in.
Plug cover (5) Open, close.
Cables (6) of thermal fuse (A6f1) Disconnect and remove from plug housing; insert and route.
Blue cable to plug location 11.
Blue cable to plug location 12.
Thermal fuse (A6f1) Unscrew.
Grommet (7) Check and moisten with coolant when installing.
Thermal fuse (A6f1) Screw in by hand as far as possible.
Coolant circuit with auxiliary heater Bleed (Bleeding coolant circuit with auxiliary heater  ).
Auxiliary heater Check function.
Cable color   Heater plug locations
bl = Blue 1 Glow plug
ws = White 2
br = Brown 3 Combustion air blower
vi = Violet 4
rt = Red 5 Combustion air blower preresistor
rt = Red 6
ws = White 7 Flame control
bl = Blue 8
br = Brown 9 Temperature sensor
bl = Blue 10
bl = Blue 11 Thermal fuse
bl = Blue 12
Fig 2: Identifying Heater Plug Cable Color Location
G05440997Courtesy of MERCEDES-BENZ OF NORTH AMERICA.