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Remove/install windshield - AR67.10-P-1000DC: Notes

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MODEL 140.06 /07 

Fig 1: Identifying Windshield Components
G05440199Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Remove    
1 Prepare glue cartridge   AR67.10-P-1000-07P
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun *WH58.30-Z-1002-20A 
      *BR00.45-Z-1015-02A 
2 Move engine hood to upright position    
3 Mask fender in area of A-pillar and install protective fender cover    
4 Remove paneling on A-pillar.   ra88001400850x
5 Remove molding on windshield.   ra67001400120x
6 Remove wiper system   ra82001400640x
7 Remove window molding from side of windshield   ra68001400405x
8 Unclip C-pillar paneling in front area on window molding and roof frame   ra68001400449x
9 Remove inside rearview mirror    
10 Remove roof control unit    
11 Remove mounting plate for inside rearview mirror    
12 Remove sun visors    
13 Unscrew screw from mount for sun blind    
DANGER Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and eye protection.
AS67.00-Z-0001-01A 
14 Remove windshield with cutting blade   AR67.10-P-1000-01D 
    SPECIAL TOOL Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
15 Remove windshield from body with suction cups (3) COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
INSTALLING Install     
16 Prepare body flange for installation of window   AR67.10-P-1501-01P
    SPECIAL TOOL Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
17 Replace windshield rubber spacers (arrows) IMPORTANT Remove protective foil only after centering window AR67.10-P-1000-02D 
18 Prepare window for installation   AR67.10-P-1000-03P
19 Align windshield in body opening   AR67.10-P-1000-04D 
    IMPORTANT Observe gap *BE67.10-P-1001-01A 
20 Remove backing foil from windshield rubber spacers.    
21 Apply glue   AR67.10-P-1000-08P
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun *WH58.30-Z-1002-20A 
    IMPORTANT Height of glue bead approx. 13 mm
Install window within 10 minutes before adhesive force of glue starts to decrease
 
22 Install windshield   AR67.10-P-1503-01K 
    COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
    IMPORTANT The curing time is approx. 1 hour from the time the window is installed  
    NOTES Open crank window in vehicle to prevent the windshield from being pressed outward by air pressure when the door is closed.  
23 Install windshield molding   ra67001400120x
24 Install lining on A-pillar   ra88001400850x
25 Install wiper system   ra67001400120x
26 Install window molding on side of windshield   ra68001400405x
27 Install front rear pillar paneling   ra68001400449x
28 Install sun visors    
29 Install retaining plate for inside rearview mirror    
30 Install overhead control panel    
31 Install inside rearview mirror    
CHECK AND ADJUSTMENT DATA OF WINDSHIELD

Number Designation Model 140.06/07
BE67.10-P-1001-01A Distance between window upper edge and front edge of roof. Dimension" mm A" 8
    Fig. see AR67.10-P-1000-04D 
Fig 2: Identifying Cutting Blade (124 589 40 63 00)
G05440200Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Cutting Blade (124 589 21 63 00)
G05440201Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-20A Electric cartridge gun
WH58.30-Z-1003-20A Multicutter
WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A Cup suction tool for window removal and installation
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1015-02A Repair kit A 220 670 00 93