Remove/install windshield - AR67.10-P-1000D: Notes

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 140.02 /03 /04 /05 /13

Fig 1: Identifying Windshield Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Remove
	Risk of injury with trapped or crushed fingers, and in extreme cases with severed finger joints, when working on the windshield wiper mechanism	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
			*BR00.45-Z-1015-02A
2	Remove paneling from front roof frame		ra68001400400x
3	Remove paneling on A-pillar.		ra88001400850x
4	Remove molding on windshield.		ra67001400120x
5	Remove wiper system		ra82001400640x
6	Open hood and raise to vertical position
7	Mask fender in contact surface to A-pillar paneling with adhesive tape (arrow) and install protective fender cover
8	Support rain gutter (1) with piece of wood For this purpose unscrew screw from mount and turn mount to side (arrow)
	Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
9	Remove windshield with cutting blade		AR67.10-P-1000-01D
			Figure
			*WH58.30-Z-1003-20A
10	Remove windshield from body with suction cups (3)		*WE58.40-Z-1029-11A
	Install
11	Prepare body flange for installation of window		AR67.10-P-1501-01P
			Fig 3
			*WH58.30-Z-1003-20A
12	Replace rubber window spacers	Remove protective foil only after centering window	AR67.10-P-1000-02D
13	Prepare window for installation		AR67.10-P-1000-03P
14	Align windshield in body opening		AR67.10-P-1000-04D
		Observe gap	*BE67.10-P-1001-01A
15	Remove backing foil from windshield rubber spacers.
16	Apply glue	Install window within 10 minutes before adhesive force of glue starts to decrease.	AR67.10-P-1000-08P
		Height of glue bead approx. 13 mm Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
17	Install windshield	The curing time is approx. 1 hour from the time the window is installed	AR67.10-P-1503-01K
		Open crank window in vehicle to prevent the windshield from being pressed outward by air pressure when the door is closed.	*WE58.40-Z-1029-11A
18	Remove piece of wood, turn mount to installation position (against direction of arrow) and fasten with screw.
19	Install windshield molding		ra67001400120x
20	Install lining on A-pillar		ra88001400850x
21	Install wiper system		ra82001400640x
22	Install paneling at front of roof frame		ra68001400400x