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Removing and installing fuel rail with injection valves (LH-SFI) - AR07.03-P-1452F

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ENGINE 120.980 /981 

Fig 1: Identifying Fuel Rail With Injection Valves Components - Engine 120.980 /981
G04677812Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removal, installation     
STOP Risk of explosion Pay attention to accident prevention regulations!  
1 Release fuel pressure through service valve at fuel rail see Diagnosis Manual Engine, Volume 2, Index 3.2
SPECIAL TOOL
Figure
    SPECIAL TOOL Figure
2 Remove cable duct partially at the fire wall Model 140 
For this step: ↓
Remove, install air inlet plenum. See RA Automatic Heater Control Model 140, Op. no. 83-140
 
3 Disconnect vacuum pipe from automatic transmission at the intake manifold Model 140   
4 Remove top parts of cover of high voltage distributor    
5 Disconnect all the electric connectors of the wiring which run via the fuel rail    
6 Disconnect the vacuum hose of diaphragm pressure regulator    
7 Disconnect fuel feed pipe (17/3) and return pipe (17/2) IMPORTANT Collect fuel. Do not  disconnect fuel feed and return pipes for testing the injection valves  
8 Unplug connectors (arrow)    
9 Remove screws (16)    
10 Pull fuel rail (17) together with injection valves out of intake manifold IMPORTANT Cover over holes for injection valves.
Replace O-rings. Oil for installing.
 
11 Installation is performed in reverse order    
INSPECT Testing     
12 Test injection valves (Y62) see Diagnosis Manual Engine, Volume 2, Index 3.2  
13 Remove, install injection valves   AR07.03-P-6521F 
Fig 2: Identifying Tester (103 589 00 21 00)
G04677813Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Pressure Hose (119 589 04 63 00)
G04677814Courtesy of MERCEDES-BENZ OF NORTH AMERICA.