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Removing and installing master cylinder - AR25.20-P-0100A

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MODEL 129, 163, 140, 170, 202, 208, 210 

Fig 1: Identifying Master Cylinder Components
G04679330Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

27.3.98 Unhook return spring Work step 5, deleted on model 163 AR25.20-P-0100A 
27.3.98 Remove circlip and over-center helper spring Work step 6, deleted on model 163 AR25.20-P-0100A 
REMOVINGINSTALLING Removing, installing     
DANGER Risk of poisoning  due to swallowing brake fluid. Risk of injury  due to brake fluid coming into contact with the skin and eyes. Only pour brake fluid into suitable, appropriately marked containers. Wear protective clothing and safety glasses when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on brake fluid All models AH42.50-P-0001-01A
1 Remove cover below left of instrument panel Models 129, 140 ra68001400150x
    Model 170 AR68.10-P-1500G
    Model 202 AR68.10-P-1500E
    Model 208 AR68.10-P-1500K
    Model 210 AR68.10-P-1500F
    Model 163 AR68.10-P-1500GH
2 Disconnect connecting hose (14) to master cylinder (11) SPECIAL TOOL Fig 2
3 Unscrew pipe (17) NOTES Brake fluid, avoid contamination in interior  
4 Unscrew master cylinder (11) on pedal carrier    
5.1 Unhook return spring (15) Except model 163  
6.1 Remove circlip (29) and over-center helper spring (18) Except model 163  
7 Remove circlip (12) IMPORTANTInstallation  : Install thrust rod on master cylinder (11) with the collar towards the pedal carrier (10)  
8 Pull connecting hose (14) off elbow on master cylinder (11) NOTES Brake fluid, avoid contamination in interior  
9 Install in reverse order    
10 Bleed clutch actuation   AR25.20-P-0070A 
11 Check system for leaks    
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-02A Pliers, slanted for external locking devices, Firma Knipex D-42349 Wuppertal
Fig 2: Identifying Clamp (000 589 40 37 00)
G04679331Courtesy of MERCEDES-BENZ OF NORTH AMERICA.