Removing and installing exhaust manifold - AR14.10-P-3915G

WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 104.94 /99, 111.920 /921 /940 /943 /944 /945 /946 /947 /96 /970 /973 /974 /975 /977 (except, 104.990)

Shown on engine 111.940

Fig 1: Identifying Exhaust Manifold Remove/Install Components - Shown On Engine 111.940

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 2: Identifying Exhaust Manifold Remove/Install Components (Engine 111.942/962/970)

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Exhaust Manifold Remove/Install Components (Engine 104)

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Exhaust Manifold Gaskets

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Exhaust Manifold Remove/Install Components (Engine 111.944)

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 6: Identifying Heat Shield

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 7: Identifying Exhaust Manifold Remove/Install Components (Engine 111.943/946/973)

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Engine 111.945/947/975/977

Fig 8: Identifying Exhaust Manifold Bracket

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig. item, etc.	Work instructions
	Remove lambda sensor, install	Engine 111	AR14.00-P-5303D
	Remove suction connection at compressor, install	Engine 111.943/947/973/975	AR09.50-P-8821A
	Replace rivet nuts in exhaust manifold	If necessary	AR49.10-P-5531-01DA
156/3, 156/4	Gasket	Installing: apply dots of sealing compound to facilitate installation.	*BR00.45-Z-1010-01A
		Engine 104 : insert gaskets with metal side facing toward cylinder head
Arrow	Exhaust manifold bracket	Engine 111 in model 163, 208
	Exhaust manifold in a double-wall design		BT14.10-P-9404-01G

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1010-01A	Sealant	A 001 989 25 20