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Removing and installing coolant pump - RA20001202100X(20-2100)

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Preceding work:

Radiator removed (20-4200) .

Coolant temperature thermostat housing (4) removed (20-1120) .

Fig 1: Identifying Coolant Pump Remove/Install Components
G04679264Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Bolts (24) and (22) of belt pulleys slacken, tighten (step 1).
Poly V-belt (29) remove, install (13-3420) .
Viscous fan coupling belt pulley (21) and coolant pump belt pulley (23) remove, install (step 3).
Guide pulley (25) remove, install (13-3460) .
Coolant hose (15) detach, attach.
Coolant pump bolts (27) unscrew, screw on (step 6).
Coolant pump (26) with gasket (28) remove, install.
Sealing surfaces clean.
Gasket (28) replace.
Cooling system check for leaks Testing cooling system for leaks .
TIGHTENING TORQUES IN NM

M6 bolts of viscous fan and coolant pump belt pulleys 10
M8 bolts of coolant pump 21

Special tool 

Fig 2: Identifying Special Tool (001 478 72 21 00 00)
G04679265Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Removing, installing 

  1. Slacken bolts (arrows) of viscous fan coupling belt pulley (21) and of coolant pump belt pullley (23).

    Tightening torque 10 Nm.

  2. Remove poly V-belt (13-3420) .
  3. Unscrew fan belt pulley (21) and coolant pump pulley (23), remove.
  4. Remove guide pulley (25) at front right cover (13-3460) .
  5. Detach coolant hose at bottom of coolant pump.
    Fig 3: Identifying Viscous Fan Coupling And Coolant Pump Belt Pullley Bolts
    G04679266Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 4: Identifying Coolant Pump Bolts And Washer
    G04679267Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  6. Unscrew coolant pump (26) and take off to the front.

    Installation note 

    Model 129: lead ignition cable 4 past behind coolant pump (26).

    Model 140: lead cable of TDC sensor (L1/2) past behind coolant pump (26).

    Install screws and bolts according to diagram.

    Tightening torque 21 Nm.

  7. Clean sealing surfaces.
  8. Replace gasket of coolant pump.
  9. Install in the reverse order.
  10. Check cooling system for leaks Testing cooling system for leaks .