Boring and honing of cylinder bores - AR01.40-P-9291AW
WARNING: This page does not describe the selected car, but rather 42 other vehicles, including the 1999 Mercedes-Benz S600, 1999 Mercedes-Benz S500, 1999 Mercedes-Benz S420, 1999 Mercedes-Benz S320, and 1999 Mercedes-Benz CL600. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 601, 602, 603 (except, 602.982)
| Figure item, etc. | Work instructions | ||
|---|---|---|---|
| D | Cylinder bore dia. Ø | Measure | AR01.40-P-9202AW |
| D1 | Bore diameter | Ascertain, and adjust machine tool accordingly | *BE01.40-P-1001-01E |
| The material feed for honing should be no greater than max. 0.05 mm. | |||
| The repair size Ø (D) is to be selected according to the existing pistons (A, X, B). | *BE01.40-P-1002-01E | ||
| *BE01.40-P-1004-01E | |||
| *BE01.40-P-1005-01E | |||
| Cylinder bore | Chamfer | AR01.40-P-9201-01AW | |
| *BE01.40-P-1009-01E | |||
| Honing | Perform according to specified data | *BE01.40-P-1008-01E | |
| *BE01.40-P-1007-01E | |||
| *BE01.40-P-1006-01E |
TEST VALUES FOR CYLINDER BORE
| Number | Designation | Engines 601.91/92, 602.91/93/96, 603 except 603.97 | Engines 602.94, 603.97 | ||
|---|---|---|---|---|---|
| BE01.40-P-1001-01E | Cylinder liner dia. | Standard dimensions | mm | 87.0 | 89.0 |
| Group code letter A | mm | 87.000...87.006 | 89.000...89.006 | ||
| Group code letter X | mm | 87.007...87.012 | 89.007...89.012 | ||
| Group code letter B | mm | 87.013...87.018 | 89.013...89.018 | ||
| BE01.40-P-1002-01E | Cylinder liner dia. | Repair stage 1 | mm | 87.7 | - |
| Group code letter A | mm | 87.700...87.706 | - | ||
| Group code letter X | mm | 87.707...87.712 | - | ||
| Group code letter B | mm | 87.713...87.718 | - | ||
| BE01.40-P-1004-01E | Cylinder liner | Permissible deviation from a cylindrical shape (when new) | mm | 0.007 | 0.007 |
| Wear limit | mm | 0.05 | 0.05 | ||
| BE01.40-P-1005-01E | Cylinder liner | Runout | mm | 0.07 | 0.07 |
| BE01.40-P-1006-01E | Cylinder liner | Peak-to-valley height (R3Z ) | mm | 0.002...0.005 | 0.002...0.005 |
| BE01.40-P-1007-01E | Honing angle | ∠ ° | 40...60 | 40...60 | |
| BE01.40-P-1008-01E | Chamfer of cylinder liner at top | Chamber width | mm | 0.2...1.0 | 0.2...1.0 |
| Chamber angle | ∠ ° | 75 | 75 | ||
| BE01.40-P-1009-01E | Chamfer of cylinder liner at bottom | Chamber width | mm | 1.5 | 1.5 |
| Chamber angle | ∠ ° | 20 | 20 | ||