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Remove/install oil sump (119) - ra010c1193100x(3100)

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Model 140 with engines 119.97/98 

Preceding work:

Air cleaner removed (09-0015) .

Dipstick guide tube removed.

Vibration damper removed (03-3420) .

Tensioning device removed (13-3450) .

Operation no. of operation texts and work units or standard texts and flat rates

C. Model 140 

Fig 1: Identifying Oil Sump Removing And Installing Components
G05438205IMPORTANTCourtesy of MERCEDES-BENZ OF NORTH AMERICA.
Hood raise to vertical position (01-0080) .
Ground cable at battery disconnect, connect.
Air scoops remove, install.
Viscous fan clutch (1) remove, install (20-3120) .
Tensioning device (24) for poly V-belt remove, install (13-3450) .
TDC sensor unbolt, bolt on.
Dipstick guide tube (4) at air pump bracket unbolt, bolt on.
Bottom engine compartment panels remove, install (Maintenance Manual 6190).
Engine oil drain, pour in. Oil drain plugs (40 Nm).
Bracket (19) remove, install.
Belt pulley (12) and vibration damper (13) remove, install (03-3420) .
Carrier with guide pulley remove, install (21 Nm).
  Installation note 
Pay attention to fixing sleeves.
If AC fitted: AC compressor (22) with lines/wiring connected detach, attach (21 Nm).
  Installation note 
Pay attention to fixing sleeves.
AC compressor (22) attach at side in engine compartment.
Carrier (22a) of AC compressor or guide pulley remove, install (21 Nm).
Alternator (3) remove upward, install.
Bracket (2) of alternator remove, install (21 Nm).
Dipstick guide tube (4) at oil sump (20) unbolt, bolt on.
  Installation note 
Replace seal (4a) according to condition.
Both engine mounts (9) unbolt from below, bolt on (25 Nm).
Springs (24) of front axle (28) remove, install.
Shock absorber (27) unbolt at top, bolt on.
Engine supporting bar install, special tool 140 589 01 61 00.
Shield (26) of steering coupling (25) remove, install.
Steering coupling (25) unbolt, detach, install.
Front axle (28) with vehicle jack attachment support, special tool 140 589 00 62 00.
Rear covers of bolts (22) of front axle take off, fit on.
Microincapsulated bolts (22) of front axle (28) unscrew, screw on.
 
NOTE: Use 6-point wrench insert, WAF 21, for this operation.
Before installing re-tap thread in body with M14 1.5 thread tap (clean).
Microincapsulated bolts (22) replace.
Front axle (28) lower sufficiently until oil sump (22) can be removed.
  IMPORTANT When lowering, pay attention to hydraulic oil lines of brake and steering gear.
Oil lines of automatic transmission (23) and air-to-oil cooler at oil sump (20) unbolt, bolt on.
Electric cable of knock sensors at bracket of power steering pump at rear disconnect, connect.
Bolts of oil sump unscrew, screw on.
NOTE: Pay attention to hexagon socket bolts (18) at rear of oil sump (20).
Oil sump (20) take off down and to the front, install.
  Installation note 
The rear contact surface of the oil sump (20) has to be aligned to the rear contact surface of the crankcase (arrows).
If the oil sump (20) is not aligned to the crankcase, this can result in noise and vibration problems.
Gasket (20a) replace.
Sealant 002 989 45 20 (Omnivisc) apply in rear area of oil sump and on crankcase.
Engine run and check for leaks.
TIGHTENING TORQUES IN NM

Oil drain plug to oil sump 40
Oil sump to crankcase  
M6 bolts 11
M8 bolts 25
M10 bolts 40
AC compressor to carrier 21
Carrier of AC compressor or guide pulley 21
Bracket of alternator to oil sump 21

Special tools 

Fig 2: Identifying Special Tools (001 589 72 21 00)
G05438206Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Special Tools (140 589 01 61 00)
G05438207Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Special Tools (140 589 00 62 00)
G05438208Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 5: Identifying Special Tools (603 589 00 40 00)
G05438209Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 6: Identifying Special Tools (116 589 03 07 00)
G05438210Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOL

21 mm 6-point wrench socket, 1/2" drive e.g. Hazet Werk
D- 42853 Remscheid 1
Order no. 900-21