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Home >> Mercedes Benz >> 1993 >> 300SL Automatic >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control -- 129 Chassis >> Testing & Repair >> Remove/install control unit/heat exchanger unit - AR83.70-P-5935C

Remove/install control unit/heat exchanger unit - AR83.70-P-5935C

MODEL 129 as of 1.6.97, 215, 220, 240 with CODE (228) Stationary heater 

Fig 1: Identifying Control Unit/Heat Exchanger Unit Components
G04688692

Only models 129 as of 1.6.97, 215, 220 

NOTES With modification year 00/1, the control unit (A6n1) has also been modified. It must be ensured that the control unit/heat exchanger unit up to and as of the modification year are not confused with one another.

REMOVING Removing     
1 Remove burner element   AR83.70-P-5772C 
2 Remove screws (1)    
3 Disconnect burner housing (2) from the heat exchanger (4) IMPORTANT The heat exchanger (4) and STH control unit or heater booster (A6n1) form a unit.  
4.1 Pull the vent hose (5) out of the vent drill hole (6) on the heat exchanger (4) IMPORTANT If installed!  
5 Remove sealing rings (3) from the heat exchanger (4) housing    
6 Remove sealant from the heat exchanger (4) and the burner housing    
INSTALLING Install     
7 Insert sealing rings (3) into the seats on the heat exchanger (4) housing IMPORTANT Use new sealing rings.  
8 Coat sealing surfaces on the heat exchanger (4) housing and on the burner housing (2) with sealant   *BR00.45-Z-1013-01A 
9 Position burner housing (2) on heat exchanger (4) and insert screws (1) NOTES Use new bolts. Coat the screw threads with locking compound. *BR00.45-Z-1008-01A 
10.1 Guide the vent hose (5) through the vent drill hole (6) into the heat exchanger (4). IMPORTANT If present.  
11 Fully tighten bolts (1) Model 129, 215, 220. *BA83.70-P-1006-01A 
    TORQUE SPECIFICATION Stationary heater burner housing screw.  
    Model 240 *BA83.70-P-1002-01C 
    TORQUE SPECIFICATION Stationary heater burner housing screw.  
12 Remove sealant which has escaped from the area of the joint    
13 Install burner element   AR83.70-P-5772C 
14 Check emission level, adjust if necessary Model 129 AR83.70-P-1177C 
    Models 215, 220, 240 AR83.70-P-1177M
TORQUE SPECIFICATION STATIONARY HEATER

Number Designation Model 129, 163, 168 Thermo Top C heater Model 215, 220, 230 Thermo Top C heater
BA83.70-P-1006-01A Screw for stationary heater burner housing Nm 4 4
TORQUE SPECIFICATION HEATER UNIT OF STATIONARY HEATER

Number Designation Model 240 with Thermo Top C heater unit
BA83.70-P-1002-01C Screw for stationary heater burner housing Nm 4
REPAIR MATERIALS SPECIFICATION

Number Designation Order number
BR00.45-Z-1008-01A Loctite sealant 242 003 989 31 71
BR00.45-Z-1013-01A Silicone sealant type 1209 002 989 69 20