Rear Bumper Disassembly/Assembly (Us): Notes

Special Service Tool (SST) 

49 JP05 1A0 HOLE CUTTER SET 19 (Part of 49 JP05 0A0)

Courtesy of MAZDA MOTORS CORP.

Replacement part 

1. Remove the following parts:
   1. Rear ultrasonic sensor short-cord (with rear ultrasonic sensor or rear side radar sensor) (See REAR ULTRASONIC SENSOR SHORT-CORD REMOVAL/INSTALLATION .)
   2. Rear ultrasonic sensor (with rear ultrasonic sensor) (See REAR ULTRASONIC SENSOR REMOVAL/INSTALLATION .)
   3. Retainer (with rear ultrasonic sensor) (See REAR ULTRASONIC SENSOR REMOVAL/INSTALLATION .)
   4. Retainer bracket (with rear ultrasonic sensor) (See REAR ULTRASONIC SENSOR REMOVAL/INSTALLATION .)
   5. Rear side radar sensor (with rear side radar sensor) (See REAR SIDE RADAR SENSOR REMOVAL/INSTALLATION .)
2. Disassemble in the order indicated in the table.
   WARNING:

   • When removing the set plate, peel off the double-sided adhesive tape at the position shown in the illustration using a utility knife. Always wear gloves when using a utility knife. Using a utility knife with bare hands can cause injury.

   Courtesy of MAZDA MOTORS CORP.

   Courtesy of MAZDA MOTORS CORP.

   COMPONENT DESCRIPTION
   
   

   1	Towing hook cover
   2	Rear reflector
   3	Set plate (See SET PLATE INSTALLATION NOTE .) (See RIVET REMOVAL NOTE .)
   4	Rear bumper face

3. When replacing the rear bumper face with a new one, perform the following procedure (With rear ultrasonic sensor):
   1. Paint the rear bumper.
   2. Drill the holes in the position shown in the illustration. Drill hole diameter: 10 mm {0.39 in}

      Courtesy of MAZDA MOTORS CORP.

      CAUTION:

      • If the SST is pulled out to the front side of the rear bumper face, the painting could peel off. Pull out the SST to the backside of the rear bumper face.
   3. Set the SST to the positions shown in the illustration.

      Courtesy of MAZDA MOTORS CORP.

   4. Tighten the bolt of the SST in the direction of the arrow shown in the illustration and pass it through the rear bumper face.

      Courtesy of MAZDA MOTORS CORP.

   5. Drill a hole at the remaining ultrasonic sensor installation position using the SST and the same method as Steps 3 and 4.
   6. Remove burrs from the drilled holes.
   7. Remove any grease or dirt from the retainer bracket installation surface of the rear bumper face.

      Courtesy of MAZDA MOTORS CORP.

   8. Apply primer to the retainer bracket installation surface of the rear bumper face.
   9. Peel off the backing of the double-sided adhesive tape and install the retainer bracket.

      Courtesy of MAZDA MOTORS CORP.

   10. Press the retainer bracket to adhere the double-sided adhesive tape.
4. Assemble in the reverse order of disassembly.