| 1 |
RECORD VEHICLE STATUS AT TIME OF DTC DETECTION TO UTILIZE WITH REPEATABILITY VERIFICATION
NOTE:
- Recording can be facilitated using the screen capture function of the PC.
- Record the FREEZE FRAME DATA/snapshot data on the repair order.
|
- |
Go to the next step. |
| 2 |
VERIFY RELATED REPAIR INFORMATION AVAILABILITY
- Verify related Service Bulletins and/or on-line repair information availability.
- Is any related repair information available?
|
Yes |
- Perform repair or diagnosis according to the available repair information.
- If the vehicle is not repaired, go to the next step.
|
| No |
Go to the next step. |
| 3 |
VERIFY RELATED PENDING CODE AND/OR DTC
|
Yes |
Go to the applicable PENDING CODE or DTC inspection. (See DTC P0462:00 [PCM (SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION))] .) (See DTC P0463:00 [PCM (SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION))] .) (See DTC U0323:00 [PCM (SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION))]
.) |
| No |
Go to the next step. |
| 4 |
INSPECT NON-GENUINE ACCESSORY FOR MALFUNCTION
|
Yes |
Go to the next step. |
| No |
- Explain to the customer that the vehicle is normal.
- Go to Step 12.
|
| 5 |
INSPECT FUEL GAUGE SENDER UNIT CONNECTOR CONDITION
- Switch the ignition off.
- Disconnect the fuel gauge sender unit connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 12. |
| No |
Go to the next step. |
| 6 |
INSPECT REAR BODY CONTROL MODULE (RBCM) CONNECTOR CONDITION
- Disconnect the rear body control module (RBCM) connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 12. |
| No |
Go to the next step. |
| 7 |
INSPECT FUEL GAUGE SENDER UNIT CIRCUIT FOR SHORT TO POWER SUPPLY
- Verify that the fuel gauge sender unit and rear body control module (RBCM) connectors are disconnected.
- Switch the ignition ON (engine off).
NOTE:
- Another DTC may be stored by the PCM detecting an open circuit.
- Measure the voltage at the following terminals (wiring harness-side):
- Fuel gauge sender unit terminal D
- Fuel gauge sender unit terminal C
- Is the voltage 0 V?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Fuel gauge sender unit terminal D-Rear body control module (RBCM) terminal 3I
- Fuel gauge sender unit terminal C-Rear body control module (RBCM) terminal 3C
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to power supply.
Go to Step 12. |
| 8 |
INSPECT FUEL GAUGE SENDER UNIT SIGNAL CIRCUIT FOR SHORT TO GROUND
- Verify that the fuel gauge sender unit and rear body control module (RBCM) connectors are disconnected.
- Switch the ignition off.
- Inspect for continuity between fuel gauge sender unit terminal D (wiring harness-side) and body ground.
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between fuel gauge sender unit terminal D and rear body control module (RBCM) terminal 3I. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
Go to Step 12. |
| No |
Go to the next step. |
| 9 |
INSPECT FUEL GAUGE SENDER UNIT SIGNAL CIRCUIT AND GROUND CIRCUIT FOR SHORT TO EACH OTHER
- Verify that the fuel gauge sender unit and rear body control module (RBCM) connectors are disconnected.
- Inspect for continuity between fuel gauge sender unit terminals D and C (wiring harness-side).
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Fuel gauge sender unit terminal D-Rear body control module (RBCM) terminal 3I
- Fuel gauge sender unit terminal C-Rear body control module (RBCM) terminal 3C
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to each other.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to each other.
Go to Step 12. |
| No |
Go to the next step. |
| 10 |
INSPECT FUEL GAUGE SENDER UNIT CIRCUIT FOR OPEN CIRCUIT
- Verify that the fuel gauge sender unit and rear body control module (RBCM) connectors are disconnected.
- Inspect for continuity between the following terminals (wiring harness-side):
- Fuel gauge sender unit terminal D-Rear body control module (RBCM) terminal 3I
- Fuel gauge sender unit terminal C-Rear body control module (RBCM) terminal 3C
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Fuel gauge sender unit terminal D-Rear body control module (RBCM) terminal 3I
- Fuel gauge sender unit terminal C-Rear body control module (RBCM) terminal 3C
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has an open circuit.
Go to Step 12. |
| 11 |
INSPECT FUEL GAUGE SENDER UNIT
|
Yes |
Replace the fuel gauge sender unit, then go to the next step. (See FUEL PUMP UNIT DISASSEMBLY/ASSEMBLY [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)]
.) |
| No |
Go to the next step. |
| 12 |
VERIFY DTC TROUBLESHOOTING COMPLETED
|
Yes |
Go to the next step. |
| No |
Go to the next step. |
| 13 |
VERIFY AFTER REPAIR PROCEDURE
|
Yes |
Go to the applicable DTC inspection. (See DTC TABLE [PCM (SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION))]
.) |
| No |
DTC troubleshooting completed. |