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Home >> Mazda >> 2020 >> 6 Sport >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> On-Board Diagnostics (2 Of 3) (SKYACTIVE-G 2.5 (With Cylinder Deactivation)) >> DTC P0442-00, P0455-00, P0456-00: Evaporative Gas Leakage >> Troubleshooting Diagnostic Procedure >> Intention Of Troubleshooting Procedure

Intention Of Troubleshooting Procedure

DTC P0442:00, P0455:00, P0456:00 PCM (SKYACTIV-G 2.5 - WITH CYLINDER DEACTIVATION) TROUBLESHOOTING DIAGNOSTIC PROCEDURE

STEP INSPECTION RESULTS ACTION
1 PURPOSE: INSPECTION OF EVAPORATIVE GAS LEAKAGE FROM FUEL-FILLER CAP 
  • Verify that the fuel-filler cap is completely closed.
  • Is the fuel-filler cap completely closed?
Yes Go to the next step.
No Close the fuel-filler cap completely, then go to Step 12.
2 PURPOSE: DETERMINE INTEGRITY OF FUEL FILLER CAP 
  • Inspect the fuel filler cap.
  • Is there any malfunction?
Yes Replace the fuel filler cap, then go to Step 12.
(See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
3 PURPOSE: INSPECTION OF EVAPORATIVE GAS LEAKAGE FROM EVAPORATIVE GAS PASSAGE 
  • Verify the hoses between the following parts, pipe connection condition, and that there is no cracking or damage.
    • Between fuel tank and charcoal canister
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results, then go to Step 12.
No Go to the next step.
4 PURPOSE: INSPECTION OF EVAPORATIVE GAS LEAKAGE CAUSED BY POOR INSTALLATION OF FUEL PUMP  Yes Go to the next step.
No Retighten the fuel pump unit, then go to Step 12.
(See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
5 PURPOSE: DETERMINE INTEGRITY OF FUEL TANK  Yes Replace the fuel tank, then go to Step 12.
(See FUEL TANK REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
6 PURPOSE: INSPECTION OF EVAPORATIVE GAS LEAKAGE FROM EVAPORATIVE GAS PASSAGE 
  • Verify the hoses between the following parts, pipe connection condition, and that there is no cracking or damage.
    • Between charcoal canister and catch tank
    • Between charcoal canister and CV solenoid valve
    • Between catch tank and purge solenoid valve
    • Between purge solenoid valve and intake manifold
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results, then go to Step 12.
No Go to the next step.
7 PURPOSE: DETERMINE INTEGRITY OF CHARCOAL CANISTER  Yes Replace the charcoal canister, then go to Step 12.
(See CHARCOAL CANISTER REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
8 PURPOSE: DETERMINE INTEGRITY OF CATCH TANK  Yes Replace the catch tank, then go to Step 12.
(See PURGE SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
9 PURPOSE: DETERMINE INTEGRITY OF PURGE SOLENOID VALVE  Yes Replace the purge solenoid valve, then go to Step 12.
(See PURGE SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
10 PURPOSE: DETERMINE INTEGRITY OF CV SOLENOID VALVE  Yes Replace the CV solenoid valve, then go to Step 12.
(See CANISTER VENT (CV) SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
11 PURPOSE: DETERMINE INTEGRITY OF FUEL TANK PRESSURE SENSOR  Yes Replace the charcoal canister, then go to the next step.
(See CHARCOAL CANISTER REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
No Go to the next step.
12 PURPOSE: VERIFICATION OF VEHICLE REPAIR COMPLETION  Yes Go to the next step.
No Go to the next step.
13 PURPOSE: VERIFY IF THERE IS ANY OTHER MALFUNCTION 
  • Is any other DTC or pending code stored?
Yes Go to the applicable DTC inspection.
(See DTC TABLE [PCM (SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION))] .)
No DTC troubleshooting completed.