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Diagnostic Procedure

WARNING: This page is about a different car, the 2016 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION RESULTS ACTION
1 INSPECT VEHICLE CONDITION FOR EFFECT ON MALFUNCTION 
  • Verify how the customer drives the vehicle by asking the customer the following:
    • Because engine is started with accelerator pedal fully depressed, it goes into dechoke mode and fuel is not injected
  • Does the engine start with the accelerator pedal fully depressed?
Yes Explain to the customer that the vehicle is normal and give them advice on how to start the engine and a specific example of the conditions in which the engine goes into dechoke mode.
No Go to the next step.
2 VERIFY IF MALFUNCTION CAUSE IS OVERHEATING 
  • Access the ECT PID using the M-MDS.

    (See ON-BOARD DIAGNOSTIC TEST .)

  • Is the ECT PID value less than 116 °C {241 °F}  during driving?
Yes Go to the next step.
No The cause of this concern could be from the cooling system overheating.
3 VERIFY PCM DTC  Yes Go to the applicable DTC inspection.
(See DTC TABLE .)
No Go to the next step.
4 VERIFY CURRENT INPUT SIGNAL STATUS 
CAUTION:
  • While performing this step, always operate the vehicle in a safe and lawful manner.
  • When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD capturing function and inspect later.
  • Access the following PIDs using the M-MDS:

    (See ON-BOARD DIAGNOSTIC TEST .)

    • APP1
    • APP2
    • ECT
    • MAF
    • O2S11
    • O2S12
    • SHRTFT1
    • LONGFT1
  • Do the PIDs indicate the correct values under the malfunction condition?

    (See PCM INSPECTION .)

Yes Go to the next step.
No APP1, APP2 PIDs are not as specified:
ECT PID is not as specified:
MAF PID is not as specified:
O2S11, SHRTFT1, LONGFT1 PIDs are not as specified:
O2S12 PID is not as specified:
Repair or replace the malfunctioning part according to the inspection results.
5 DETERMINE IF MALFUNCTION CAUSE IS DRIVE-BY-WIRE CONTROL SYSTEM OR OTHER 
  • Will the engine run smoothly at part throttle?
Yes Go to Step 7.
No Go to the next step.
6 INSPECT DRIVE-BY-WIRE CONTROL SYSTEM OPERATION  Yes Visually inspect the throttle body (damage/scratching).
  • If there is any malfunction:
    • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
    • Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
7 INSPECT PURGE CONTROL SYSTEM OPERATION  Yes Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
8 VERIFY IF MALFUNCTION CAUSE IS MAF SENSOR SIGNAL 
NOTE:
  • If the inspection in Step 8 is performed, the PCM detects a DTC and performs fail-safe control. After performing the inspection, clear DTCs using the M-MDS.
  • Switch the ignition off.
  • Disconnect the MAF sensor/IAT sensor No. 1 connector.
  • Start the engine.
  • Does the engine start normally?
Yes Clean the MAF sensor.
Verify that the symptom is solved.
  • If the symptom remains, inspect the MAF sensor related wiring harness and connector.
No Go to the next step.
9 INSPECT FUEL INJECTOR RELAY 
  • Switch the ignition off.
  • Remove the fuel injector relay.
  • Inspect the fuel injector relay.

    (See RELAY INSPECTION .)

  • Is there any malfunction?
Yes Replace the fuel injector relay.
No Reinstall the fuel injector relay, then go to the next step.
10 INSPECT FUEL PUMP RELAY 
  • Remove the fuel pump relay.
  • Inspect the fuel pump relay.

    (See RELAY INSPECTION .)

  • Is there any malfunction?
Yes Replace the fuel pump relay.
No Inspect for a short or open circuit between the following terminals:
  • IG1 relay terminal C-PCM terminal 2AQ
  • Battery positive terminal-PCM terminal 1CO
  • Battery positive terminal-PCM terminal 1CS
  • Battery positive terminal-PCM terminal 1CW
  • Battery positive terminal-PCM terminal 1DA
  • Battery positive terminal-PCM terminal 1DG
  • Battery positive terminal-PCM terminal 1DK
  • Main relay terminal C-Fuel injector relay terminal A
  • Fuel injector relay terminal E-Body ground
    • If there is any malfunction:
      • Repair or replace the malfunctioning part according to the inspection results.
    • If there is no malfunction:
      • Reinstall the fuel pump relay, then go to the next step.
11 INSPECT RELATED PART CONDITION  Yes Service if necessary.
  • Repeat this step.
No Go to the next step.
12 INSPECT FUEL PRESSURE (HIGH-SIDE) 
  • Access the FUEL_PRES PID using the M-MDS while cranking the engine.

    (See ON-BOARD DIAGNOSTIC TEST .)

  • Is the FUEL_PRES PID value within specification?

    Specification: 

  • 4-6 MPa {41-61 kgf/cm 2  , 581-870 psi} 
Yes Go to Step 14.
No Lower than specification:
Higher than specification:
  • Go to the next step.
13 INSPECT SPILL VALVE CONTROL SOLENOID VALVE CONTROL CIRCUIT FOR SHORT TO GROUND 
  • Switch the ignition off.
  • Disconnect the high pressure fuel pump and PCM connectors.
  • Inspect for continuity between high pressure fuel pump terminal A (wiring harness-side) and body ground.
  • Is there continuity?
Yes Refer to the wiring diagram and verify whether or not there is a common connector between high pressure fuel pump terminal A and PCM terminal 1EE.
If there is a common connector: 
  • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
  • Repair or replace the malfunctioning part.

If there is no common connector: 

  • Repair or replace the wiring harness which has a short to ground.

If the malfunction remains:
No Replace the high pressure fuel pump.
(See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION .)
14 INSPECT FUEL PRESSURE (LOW-SIDE) 
  • Connect the fuel pressure gauge between fuel pump and high pressure fuel pump.
  • Measure the low side fuel pressure.

    (See FUEL LINE PRESSURE INSPECTION .)

  • Is the low side fuel pressure within specification?

    Specification: 

  • 405-485 kPa {4.13-4.94 kgf/cm 2  , 58.8-70.3 psi} 
Yes Go to the next step.
No Inspect the following:
  • Fuel line restriction
  • Fuel filter clogged
  • If there is any malfunction:
    • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
15 INSPECT FUEL INJECTOR OPERATION  Yes Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
16 INSPECT HYDRAULIC VARIABLE VALVE TIMING CONTROL SYSTEM OPERATION  Yes Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
17 INSPECT FUEL TANK  Yes Replace the fuel tank.
(See FUEL TANK REMOVAL/INSTALLATION .)
No Go to the next step.
18 INSPECT HIGH PRESSURE FUEL PUMP  Yes Replace the high pressure fuel pump.
(See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION .)
No Go to the next step.
19 INSPECT ENGINE COMPRESSION 
  • Measure the compression pressure for each cylinder.

    (See COMPRESSION INSPECTION .)

  • Are compression pressures within specification?

    Specification: 

  • Compression [SKYACTIV-G 2.0]
    • Standard: 885 kPa {9.02 kgf/cm 2  , 128 psi} (300 rpm) 
    • Minimum: 708 kPa {7.22 kgf/cm 2  , 103 psi} (300 rpm) 
    • Maximum difference between cylinders: 150 kPa {1.53 kgf/cm 2  , 21.8 psi} (300 rpm) 
  • Compression [SKYACTIV-G 2.5]
    • Standard: 954 kPa {9.73 kgf/cm 2  , 138 psi} (300 rpm) 
    • Minimum: 763 kPa {7.78 kgf/cm 2  , 111 psi} (300 rpm) 
    • Maximum difference between cylinders: 161 kPa {1.64 kgf/cm 2  , 23.4 psi} (300 rpm) 
    NOTE:
    • Because the SKYACTIV-G 2.0 and SKYACTIV-G 2.5 retards the intake valve closing timing, compression pressure is low.
Yes Go to the next step.
No Inspect the following:
  • Damaged valve seat
  • Worn valve stem and valve guide
  • Worn or stuck piston ring
  • Worn piston, piston ring or cylinder
  • Improper intake valve timing
  • Improper exhaust valve timing

Service if necessary.
20 INSPECT IGNITION SYSTEM OPERATION 
NOTE:
  • Because the malfunction may have been resolved by removing the carbon adhered to the spark plug during the spark inspection for the spark plug, verify that the repairs have been completed.
  • Perform the Spark Test.

    (See ENGINE CONTROL SYSTEM OPERATION INSPECTION .)

  • Is a strong blue spark visible at each cylinder?
Yes Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
21 INSPECT EXHAUST SYSTEM FOR RESTRICTION 
  • Inspect for restriction in the exhaust system and the TWC.
  • Is there any restriction?
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
22 INSPECT IF MALFUNCTION CAUSE IS PCV VALVE OR INJECTOR DRIVER (PCM INTEGRATED)  Yes Replace the PCV valve.
(See POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION .)
No Injector driver malfunction.
  • Replace the PCM.

(See PCM REMOVAL/INSTALLATION .)
If the problem remains, overhaul the engine.
23 Verify the test results.
  • If normal, return to the diagnostic index to service any additional symptoms.

    (See SYMPTOM DIAGNOSTIC INDEX .)

  • If the malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If the vehicle is repaired, troubleshooting is completed.
    • If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.