Diagnostic Procedure

WARNING: This page is about a different car, the 2017 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.

NO COOL AIR (MANUAL AIR CONDITIONER) DIAGNOSTIC PROCEDURE

Step	Inspection		Action
1	INSPECT AIR BLOW OUT Does air blow out?	Yes	Go to the next step.
1	INSPECT AIR BLOW OUT Does air blow out?	No	Go to Step 1 of the following troubleshooting. (See INSUFFICIENT AIR (OR NO AIR) BLOWN FROM VENTS [MANUAL AIR CONDITIONER] .) (See AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE [MANUAL AIR CONDITIONER] .)
2	INSPECT A/C COMPRESSOR OPERATION Start engine. Turn A/C switch and fan switch on. Does A/C compressor operate?	Yes	Go to Step 1 of the following troubleshooting. (See AIR FROM VENTS NOT COLD ENOUGH [MANUAL AIR CONDITIONER] .)
2		No	Go to the next step.
3	INSPECT FOR DTCs IN PCM AND FBCM Inspect for DTCs related to the PCM and FBCM on-board diagnostic system. (See FOREWORD [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)] .) (See DTC INSPECTION [FRONT BODY CONTROL MODULE (FBCM)] .) Are any DTCs displayed?	Yes	Go to appropriate inspection procedure. (See DTC TABLE [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)] .) (See DTC TABLE [FRONT BODY CONTROL MODULE (FBCM)] .)
3		No	Go to the next step.
4	DETERMINE IF MALFUNCTION CAUSE IS A/C REQUEST SIGNAL OR A/C RELAY OPERATIONAL MALFUNCTION Access PCM PID ACCS using the M-MDS. (See OBD-II PARAMETER IDENTIFICATION (PID) ACCESS [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)] .) Start the engine and idle it. Turn the PID ACCS to ON from OFF using the M-MDS simulation function. Is the A/C magnetic clutch engaged?	Yes	Go to the next step.
4		No	Go to Step 10.
5	DETERMINE IF MALFUNCTION CAUSE IS A/C PRESSURE SENSOR SIGNAL OR ELSEWHERE Access climate control unit PID AC_PRES. (See OBD-II PARAMETER IDENTIFICATION (PID) ACCESS [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)] .) Monitor the AC_PRES PID while turning on and off the air conditioner by switching the control panel. Is the PID normal?	Yes	Go to Step 7.
5		No	Go to the next step.
6	INSPECT REFRIGERANT PRESSURE SENSOR Inspect refrigerant pressure sensor. (See REFRIGERANT PRESSURE SENSOR INSPECTION [MANUAL AIR CONDITIONER] .) Is the refrigerant pressure sensor normal?	Yes	Inspect the following and repair or replace if necessary. Refrigerant charging amount A/C compressor for seizure Then go to Step 16.
6		No	Repair or replace malfunctioning part according to inspection result, then go to Step 16.
7*	SIGNAL INSPECTION FROM EVAPORATOR TEMPERATURE SENSOR TO CLIMATE CONTROL UNIT Remove the climate control unit. (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER] .) Reconnect the climate control unit connector. Measure the climate control unit terminal F voltage. (See CLIMATE CONTROL UNIT INSPECTION [MANUAL AIR CONDITIONER] .) Is the voltage within the specified?	Yes	Go to Step 10.
7*		No	Go to the next step.
8	INSPECT EVAPORATOR TEMPERATURE SENSOR Inspect the evaporator temperature sensor. (See EVAPORATOR TEMPERATURE SENSOR INSPECTION [MANUAL AIR CONDITIONER] .) Is the evaporator temperature sensor normal?	Yes	Refer to the wiring diagram and verify whether or not there is a common connector between evaporator temperature sensor terminal and climate control unit terminal. If there is a common connector: Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness. Repair or replace the malfunctioning part. If there is no common connector: Repair or replace the wiring harness. Go to Step 16.
8		No	Replace the evaporator temperature sensor, then go to Step 16. (See A/C UNIT DISASSEMBLY/ASSEMBLY .)
9	CONTINUITY INSPECTION BETWEEN CLIMATE CONTROL UNIT AND FBCM Inspect for open or short circuit between climate control unit terminal B and FBCM terminal 2J. Is there any open or short circuit detected?	Yes	Repair for open or short circuit, then go to Step 16.
9		No	Replace the climate control unit, then go to Step 16. (A/C switch malfunction or climate control unit does not determine A/C request or transmit the A/C request signal.) (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER] .)
10*	INSPECT TO SEE WHETHER MALFUNCTION (LACK OF CONTINUITY) IS IN A/C CONTROL SIGNAL CIRCUIT (BETWEEN A/C RELAY AND PCM) OR ELSEWHERE Does cool air blow out when terminal E of A/C relay connector (A/C control signal) is grounded?	Yes	Release short, then go to the next step.
10*		No	Go to Step 12.
11*	INSPECT TO SEE WHETHER MALFUNCTION (LACK OF CONTINUITY) IS IN PCM OR WIRING HARNESS (BETWEEN A/C RELAY AND PCM) Test voltage at the A/C relay control signal terminal of PCM. Is voltage approx. 12 V?	Yes	Inspect PCM, then go to Step 16. (See PCM INSPECTION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
11*		No	Refer to the wiring diagram and verify whether or not there is a common connector between A/C relay terminal and PCM terminal. If there is a common connector: Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness. Repair or replace the malfunctioning part. If there is no common connector: Repair or replace the wiring harness. Go to Step 16.
12	INSPECT TO SEE WHETHER MALFUNCTION IS IN MAGNETIC CLUTCH OR ELSEWHERE Inspect the magnetic clutch. (See MAGNETIC CLUTCH INSPECTION .) Is the magnetic clutch normal?	Yes	Go to the next step.
12		No	Replace the magnetic clutch, then go to Step 16. (See MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY .)
13	INSPECT FUSE Remove the A/C 7.5 A fuse. Is the fuse normal?	Yes	Go to the next step.
13		No	Replace the A/C 7.5 A fuse, then go to Step 16. If fuse burns out immediately, go to the next step.
14	INSPECT WIRING HARNESS BETWEEN FUSE BLOCK AND A/C RELAY FOR LACK OF CONTINUITY Test voltages at following terminals of A/C relay. Terminal A (A/C relay control signal) Terminal C (A/C control signal) Are voltages approx. 12 V?	Yes	Go to the next step.
14		No	Refer to the wiring diagram and verify whether or not there is a common connector between fuse block terminal and A/C relay terminal. If there is a common connector: Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness. Repair or replace the malfunctioning part. If there is no common connector: Repair or replace the wiring harness. Go to Step 16.
15	INSPECT TO SEE WHETHER MALFUNCTION IS IN A/C RELAY OR WIRING HARNESS (BETWEEN A/C RELAY AND MAGNETIC CLUTCH) Test voltage at the following terminal of A/C relay. Terminal D (magnetic clutch operation signal) Is voltage approx. 12 V?	Yes	Inspect wiring harness between A/C relay and magnetic clutch. If above wiring harness is normal, go to the next step. If above wiring harness malfunctions, repair wiring harness, then go to the next step.
15		No	Replace A/C relay, then go to the next step. (See RELAY LOCATION .)
16	VERIFY THAT MALFUNCTION SYMPTOMS DO NOT RECUR AFTER REPAIR Does cool air discharge from the vents? (Are the results of refrigerant system performance test normal?) (See REFRIGERANT SYSTEM PERFORMANCE TEST .)	Yes	Troubleshooting completed. Explain repairs to customer.
16		No	Recheck malfunction symptoms, then repeat from Step 1 if malfunction recurs.