| 1 |
VERIFY RELATED REPAIR INFORMATION AVAILABILITY
- Verify related Service Bulletins and/or on-line repair information availability.
- Is any related repair information available?
|
Yes |
Perform repair or diagnosis according to the available repair information.
- If the vehicle is not repaired, go to the next step.
|
| No |
Go to the next step. |
| 2 |
INSPECT COOLING FAN RELAY NO. 2 AND NO. 3
- Switch the ignition off.
- Remove the cooling fan relay No. 2 and No. 3.
- Inspect the cooling fan relay No. 2 and No. 3. (See RELAY INSPECTION
.)
- Is there any malfunction?
|
Yes |
Replace the cooling fan relay No. 2 and/or No. 3, then go to Step 8. |
| No |
Go to the next step. |
| 3 |
INSPECT COOLING FAN RELAY NO. 2 AND NO. 3 POWER SUPPLY CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT
- Cooling fan relay No. 2 and No. 3 are removed.
- Switch the ignition ON (engine off).
- Measure the voltage at the following terminals (wiring harness-side):
- Cooling fan relay No. 2 terminal A
- Cooling fan relay No. 3 terminal A
- Is the voltage B+?
|
Yes |
Go to the next step. |
| No |
Inspect the ENGINE3 15 A fuse.
- If the fuse is blown:
- Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- ENGINE3 15 A fuse-Cooling fan relay No. 2 terminal A
- ENGINE3 15 A fuse-Cooling fan relay No. 3 terminal A
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
- Replace the fuse.
- If the fuse is damaged:
- Replace the fuse.
- If the fuse is normal:
- Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Main relay terminal D-Cooling fan relay No. 2 terminal A
- Main relay terminal D-Cooling fan relay No. 3 terminal A
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has an open circuit.
Go to Step 8.
|
| 4 |
INSPECT COOLING FAN RELAY NO. 2 AND NO. 3 SIGNAL CIRCUIT FOR SHORT TO GROUND
- Cooling fan relay No. 2 and No. 3 are removed.
- Switch the ignition off.
- Inspect for continuity between the following terminals (wiring harness-side) and body ground:
- Cooling fan relay No. 2 terminal E
- Cooling fan relay No. 3 terminal E
- Is there continuity?
|
Yes |
If the short to ground circuit could be detected in the wiring harness:
- Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Cooling fan relay No. 2 terminal E-PCM terminal 2AV
- Cooling fan relay No. 3 terminal E-PCM terminal 2AV
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
If the short to ground circuit could not be detected in the wiring harness:
- Replace the PCM (short to ground in the PCM internal circuit). (See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5]
.)
Go to Step 8.
|
| No |
Go to the next step. |
| 5 |
INSPECT PCM CONNECTOR CONDITION
- Disconnect the PCM connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 8. |
| No |
Go to the next step. |
| 6 |
INSPECT COOLING FAN RELAY NO. 2 AND NO. 3 SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY
- Cooling fan relay No. 2 and No. 3 are removed.
- Verify that the PCM connector is disconnected.
- Switch the ignition ON (engine off).
NOTE:
- Another DTC may be stored by the PCM detecting an open circuit.
- Measure the voltage at the following terminals (wiring harness-side):
- Cooling fan relay No. 2 terminal E
- Cooling fan relay No. 3 terminal E
- Is the voltage 0 V?
|
Yes |
Go to the next step. |
| No |
If there is no common connector: Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals: Go to Step 8. |
| 7 |
INSPECT COOLING FAN RELAY NO. 2 AND NO. 3 SIGNAL CIRCUIT FOR OPEN CIRCUIT
- Cooling fan relay No. 2 and No. 3 are removed.
- Verify that the PCM connector is disconnected.
- Switch the ignition off.
- Inspect for continuity between the following terminals (wiring harness-side):
- Cooling fan relay No. 2 terminal E-PCM terminal 2AV
- Cooling fan relay No. 3 terminal E-PCM terminal 2AV
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Cooling fan relay No. 2 terminal E-PCM terminal 2AV
- Cooling fan relay No. 3 terminal E-PCM terminal 2AV
If there is a common connector:
- Determine the malfunctioning part by
inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has
an open circuit.
Go to the next step. |
| 8 |
VERIFY DTC TROUBLESHOOTING COMPLETED
|
Yes |
Repeat the inspection from Step 1. Go to the next step. |
| No |
Go to the next step. |
| 9 |
VERIFY AFTER REPAIR PROCEDURE
|
Yes |
Go to the applicable DTC inspection. (See DTC TABLE [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]
.) |
| No |
DTC troubleshooting completed. |