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Home >> Mazda >> 2013 >> 5 Grand Touring >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Symptom Troubleshooting [Engine Control System MZR 2.5] >> No.8 Engine Runs Rough/Rolling Idle >> Diagnostic Procedure

Diagnostic Procedure

STEP INSPECTION RESULTS ACTION
1 INSPECT IF MALFUNCTION CAUSE IS DRIVE-BY-WIRE CONTROL SYSTEM IDLE LEARNING NOT PERFORMED 
  • Start the engine and warm it up completely.
  • Idle the engine for 5 min or more. 
  • Does the symptom disappear?
Yes Symptom troubleshooting is completed. (Cause of this symptom is that the idle learning for drive-by-wire control system is not completed.)
No Go to the next step.
2 INSPECT RELATED PART CONDITION 
  • Inspect the following:
    • Electrical connections
    • External fuel shut off or accessory (such as kill switch, alarm)
    • Fuel quality (such as proper octane, contamination, winter/summer blend)
    • Vacuum leakage
    • Fuses
    • Ignition wiring
    • No air leakage from intake air system
    • PCM ground circuit (1E, 1F, 1G or 1BE)
    • Proper sealing of intake manifold and components attached to intake manifold: such as EGR valve
    • Smooth operation of throttle valve
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
Repeat Step 2.
No Go to the next step.
3 VERIFY PCM DTC  Yes Go to the applicable DTC inspection.
(See DTC TABLE .)
No Go to the next step.
4 VERIFY IF MALFUNCTION CAUSE IS OVERHEATING 
  • Is the engine overheating?
Yes Go to the symptom troubleshooting "NO.17 COOLING SYSTEM CONCERNS-OVERHEATING".
(See NO.17 COOLING SYSTEM CONCERNS-OVERHEATING .)
No Go to the next step.
5 INSPECT MAF SENSOR SIGNAL 
CAUTION:
  • While performing this step, always operate the vehicle in a safe and lawful manner.
  • When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD capturing function and inspect later.
Yes Go to the next step.
No Inspect for an open or short circuit in the MAF sensor and related wiring harness.
Repair or replace the malfunctioning part according to the inspection results.
6 DETERMINE IF MALFUNCTION CAUSE IS A/C SYSTEM OR OTHER 
NOTE:
  • The following test is for the engine running rough at idle with A/C on concerns. If other symptoms exist, go to the next step.
  • Connect a pressure gauge to the A/C low and high pressure side lines.
  • Start the engine and idle it.
  • Turn the A/C switch on.
  • Measure the low side and high side pressures.
  • Are the pressures within the specification?

    (See REFRIGERANT PRESSURE CHECK .)

Yes Go to the next step.
No If the A/C is always on:

For other symptoms:

  • Inspect the following:
    • Refrigerant charging amount
    • Condenser fan operation
  • Repair or replace the malfunctioning part according to the inspection results.
7 VISUALLY INSPECT CKP SENSOR AND PULSE WHEEL  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
8 INSPECT IGNITION SYSTEM RELATED WIRING HARNESS 
  • Inspect the ignition coil related wiring harness condition (intermittent open or short circuit) for all cylinders.
  • Is there any malfunction?
Yes Repair or replace the suspected wiring harness.
No Go to the next step.
9 VERIFY SPARK PLUG CONDITION 
  • Inspect the spark plug condition.

    (See SPARK PLUG INSPECTION .)

  • Is the spark plug wet, covered with carbon or grayish white?
Yes Spark plug is wet or covered with carbon:
  • Inspect for fuel leakage from fuel injector.

Spark plug is grayish white:

  • Inspect the fuel injector for restriction.

Repair or replace the malfunctioning part according to the inspection results.
No Install the spark plugs on original cylinders, then go to the next step.
10 INSPECT DRIVE-BY-WIRE CONTROL SYSTEM OPERATION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
11 INSPECT FUEL LINE PRESSURE  Yes Zero or low:
  • Inspect the fuel pump relay and the fuel pump circuit.

    (See RELAY INSPECTION .)

  • Inspect the fuel line for restriction.
    • If there is any malfunction:
      • Repair or replace the malfunctioning part according to the inspection results.
    • If there is no malfunction:

High:

No Go to the next step.
12 INSPECT FUEL SYSTEM FOR FUEL LEAKAGE 
  • Visually inspect for fuel leakage at the fuel injector O-ring and fuel line.
  • Is the fuel line pressure held after the ignition is off?
Yes Go to the next step.
No Inspect the fuel injector.
(See FUEL INJECTOR INSPECTION .)
13 INSPECT LONG TERM FUEL TRIM 
  • Start the engine and idle it.
  • Access the LONGFT1 PID using the M-MDS.

    (See ON-BOARD DIAGNOSTIC TEST .)

  • Measure the LONGFT1 PID at idle.
  • Is the LONGFT1 PID value between -14 % and +14 %  ?
Yes Go to the next step.
No Less than specification (too rich):
  • Inspect the EVAP control system.

Greater than specification (too lean):

  • Inspect for air leakage at the intake air system components.
    • If there is any malfunction:
      • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
    • Go to the next step.
14 DETERMINE IF MALFUNCTION CAUSE IS EVAP CONTROL SYSTEM OR OTHER 
  • Disconnect the vacuum hose between the purge solenoid valve and the intake manifold from the purge solenoid valve side.
  • Plug the open end of the vacuum hose.
  • Switch the ignition to ON (engine off).
  • Is the engine stall now eliminated?
Yes Inspect the following:
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
15 INSPECT EXHAUST SYSTEM  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
16 VISUALLY INSPECT CMP SENSOR AND PULSE WHEEL  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
17 INSPECT EGR VALVE FOR STUCK 
  • Inspect the engine condition while tapping the EGR valve housing.
  • Does the engine condition improve?
Yes Clean or replace the EGR valve if necessary.
(See EGR VALVE REMOVAL/INSTALLATION .)
No Go to the next step.
18 INSPECT VARIABLE VALVE TIMING CONTROL SYSTEM OPERATION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
19 INSPECT ENGINE COMPRESSION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
20 INSPECT IF MALFUNCTION CAUSE IS PCV VALVE OR VALVE TIMING  Yes Replace the PCV valve.
(See POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION .)
No Inspect the valve timing.
(See VARIABLE VALVE TIMING ACTUATOR INSPECTION .)
Repair or replace the malfunctioning part according to the inspection results.
21 Verify test results.
  • If normal, return to the diagnostic index to service any additional symptoms.

    (See ENGINE CONTROL SYSTEM SYMPTOM DIAGNOSTIC INDEX .)

  • If the malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If the vehicle is repaired, troubleshooting is completed.
    • If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.