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Home >> Mazda >> 2013 >> 5 Grand Touring >> Repair and Diagnosis (Single Page) >> Engine Performance >> Testing & Diagnosis >> Symptom Troubleshooting [Engine Control System MZR 2.5] >> No.4 Hard To Start/Long Crank/Erratic Start/Erratic Crank >> Diagnostic Procedure

Diagnostic Procedure

STEP INSPECTION RESULTS ACTION
1 INSPECT RELATED PART CONDITION 
  • Inspect the following:
    • Vacuum leakage
    • Proper fuel quality (such as proper octane, contamination, winter/summer blend)
    • Loose bands on intake air system
    • Cracks on intake air system parts
    • Intake air system restriction (such as air cleaner element, fresh air duct)
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
Repeat Step 1.
No Go to the next step.
2 VERIFY PCM DTC  Yes Go to the applicable DTC inspection.
(See DTC TABLE .)
No Go to the next step.
3 VERIFY IF MALFUNCTION CAUSE IS OVERHEATING 
  • Is the engine overheating?
Yes Go to the symptom troubleshooting "NO.17 COOLING SYSTEM CONCERNS-OVERHEATING".
(See NO.17 COOLING SYSTEM CONCERNS-OVERHEATING .)
No Go to the next step.
4 DETERMINE IF MALFUNCTION CAUSE IS EVAP CONTROL SYSTEM OR OTHER 
  • Disconnect the vacuum hose from purge solenoid valve and plug opening end of vacuum hose.
  • Switch the ignition to ON (engine off).
  • Is the starting condition improved?
Yes Inspect if the purge solenoid valve is stuck open.
(See PURGE SOLENOID VALVE INSPECTION .)
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
5 INSPECT MAF SENSOR 
  • Inspect the MAF sensor for the following:
    • Contamination
    • MAF sensor terminal B voltage (ground circuit)
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
6 INSPECT PCM FOR POOR GROUND 
  • Verify the PCM ground point condition.
  • Is there any ground point loose or lifting in the PCM?
Yes Repair the ground point.
No Go to the next step.
7 INSPECT IGNITION SYSTEM RELATED WIRING HARNESS 
  • Inspect the ignition coil related wiring harness condition (intermittent open or short circuit) for all cylinders.
  • Is there any malfunction?
Yes Repair or replace the suspected wiring harness.
No Go to the next step.
8 INSPECT IGNITION SYSTEM OPERATION  Yes Go to the next step.
No Repair or replace the malfunctioning part according to the spark test result.
9 VERIFY SPARK PLUG CONDITION 
  • Verify the spark plug conditions when the spark plug removed in Step 8.

    (See SPARK PLUG INSPECTION .)

  • Is the spark plug wet, covered with carbon or grayish white?
Yes Spark plug is wet or covered with carbon:
  • Inspect for fuel leakage from fuel injector.

Spark plug is grayish white:

  • Inspect the fuel injector for restriction.

Repair or replace the malfunctioning part according to the inspection results.
No Install the spark plugs on original cylinders, then go to the next step.
10 INSPECT CKP SENSOR AND PULSE WHEEL  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
11 DETERMINE IF MALFUNCTION CAUSE IS DRIVE-BY-WIRE CONTROL SYSTEM OR OTHER 
  • Attempt to start the engine at part throttle.
  • Does the engine run smoothly at part throttle?
Yes Inspect the drive-by-wire control system operation.
(See ENGINE CONTROL SYSTEM OPERATION INSPECTION .)
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
12 INSPECT FUEL LINE PRESSURE  Yes Zero or low:
  • Inspect the fuel pump relay and the fuel pump circuit.

    (See RELAY INSPECTION .)

  • Inspect the fuel line for restriction.
    • If there is any malfunction:
      • Repair or replace the malfunctioning part according to the inspection results.
    • If there is no malfunction:

High:

No Go to the next step.
13 INSPECT FUEL LINE HOLD PRESSURE FOR FUEL LEAKAGE  Yes Go to the next step.
No Inspect the fuel injector.
(See FUEL INJECTOR INSPECTION .)
14 INSPECT EXHAUST SYSTEM 
  • Visually inspect the exhaust system part.
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
15 INSPECT EGR VALVE FOR STUCK 
  • Inspect the engine condition while tapping the EGR valve housing.
  • Does the engine condition improve?
Yes Clean or replace the EGR valve if necessary.
(See EGR VALVE REMOVAL/INSTALLATION .)
No Go to the next step.
16 INSPECT STARTING SYSTEM  Yes Repair or replace components as required.
No Inspect for loose connectors or poor terminal contact.
  • If there is any malfunction:
    • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
    • Remove the EGR valve and visually inspect for a mechanically stuck EGR valve.

      (See EGR VALVE REMOVAL/INSTALLATION .)

    • Repair or replace the malfunctioning part according to the inspection results.
17 Verify test results.
  • If normal, return to the diagnostic index to service any additional symptoms.

    (See ENGINE CONTROL SYSTEM SYMPTOM DIAGNOSTIC INDEX .)

  • If the malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If the vehicle is repaired, troubleshooting is completed.
    • If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.