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Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Symptom Troubleshooting [Engine Control System - MZI 3.7 V6]) >> No. 4 Hard To Start/Long Crank/Erratic Start/Erratic Crank >> Diagnostic Procedure

Diagnostic Procedure

WARNING: This page is about a different variant/trim than selected.
STEP INSPECTION RESULTS ACTION
1 INSPECT RELATED PART CONDITION 
  • Inspect for the following:
    • Vacuum leakage
    • Proper fuel quality (such as proper octane, contamination, winter/summer blend)
    • Loose bands on intake-air system
    • Cracks on intake-air system parts
    • Intake-air system restriction (such as air cleaner element, fresh air duct)
    • Low or dead battery
    • Charging system malfunction
  • Are all items normal?
Yes Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
Repeat Step 1.
2 VERIFY PCM DTC 
  • Switch the ignition to ON (Engine off).
  • Retrieve any DTCs using the M-MDS.

    (See ON-BOARD DIAGNOSTIC TEST .)

  • Are there any DTCs displayed?
Yes DTC is displayed:
  • Go to the appropriate DTC inspection.

    (See DTC TABLE .)

No No DTC is displayed:
  • Go to the next step.
3 VERIFY IF MALFUNCTION CAUSE IS OVERHEATING 
  • Is the engine overheating?
Yes Go to the symptom troubleshooting "NO. 17 COOLING SYSTEM CONCERNS-OVERHEATING".
(See NO. 17 COOLING SYSTEM CONCERNS-OVERHEATING .)
No Go to the next step.
4 DETERMINE IF MALFUNCTION CAUSE IS EVAP CONTROL SYSTEM OR OTHER 
  • Disconnect a vacuum hose from purge solenoid valve and plug opening end of vacuum hose.
  • Start the engine.
  • Is the starting condition improved?
Yes Inspect if the purge solenoid valve is stuck open.
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
5 INSPECT MAF SENSOR 
  • Inspect the MAF sensor for following:
    • Contamination
    • MAF sensor terminal B voltage (ground circuit)
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
6 DETERMINE IF MALFUNCTION CAUSE IS DRIVE-BY-WIRE CONTROL SYSTEM OR OTHER 
  • Attempt to start the engine at part throttle.
  • Does the engine run smoothly at part throttle?
Yes Inspect the drive-by-wire control system operation.
(See ENGINE CONTROL SYSTEM OPERATION INSPECTION .)
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
7 INSPECT PCM FOR POOR GROUND 
  • Verify the PCM ground point condition.
  • Is there any ground point looseness or lifting in the PCM?
Yes Repair the ground point and lifting.
No Go to the next step.
8 INSPECT DEFORMED IN EXHAUST SYSTEM 
  • Visually inspect the exhaust system part.
  • Is there any deformed exhaust system part?
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
9 INSPECT IGNITION SYSTEM RELATED WIRING HARNESS 
  • Inspect the ignition coil related wiring harness condition (intermittent open or short circuit) for all cylinders.
  • Are wiring harness conditions normal?
Yes Go to the next step.
No Repair or replace suspect wiring harness and connector.
10 INSPECT IGNITION SYSTEM OPERATION 
Yes Go to the next step.
No Repair or replace the malfunctioning part according to the inspection results.
11 VERIFY SPARK PLUG CONDITION 
  • Verify the spark plug conditions when the spark plug removed in Step 10.
  • Is spark plug wet, covered with carbon or grayish white?
Yes Spark plug is wet or covered with carbon:
  • Inspect for fuel leakage from fuel injector.

Spark plug is grayish white:
  • Inspect the fuel injector for clogging.

Repair or replace the malfunctioning part according to the inspection results.
No Install the spark plugs on original cylinders.
Go to the next step.
12 INSPECT CKP SENSOR 
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
13 INSPECT CMP SENSOR 
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
14 INSPECT FUEL LINE PRESSURE 
  • Install the fuel pressure gauge between the fuel pipe and fuel distributor.
  • Measure the fuel line pressure.

    (See FUEL LINE PRESSURE INSPECTION .)

  • Is the fuel line pressure correct?
Yes Go to the next step.
No Zero or low:
  • Inspect for the following:
    • Fuel pump relay
    • Fuel pump circuit
    • Fuel line for clogging

High:
15 INSPECT FUEL LINE HOLD PRESSURE FOR FUEL LEAKAGE 
Yes Go to the next step.
No Inspect the fuel injector.
(See FUEL INJECTOR INSPECTION .)
16 INSPECT PCV VALVE 
NOTE:
  • The PCV valve cannot be reassembled once it is removed because the tabs will have been broken. Inspect the PCV valve without removing it from the vehicle.
  • Inspect the PCV valve with it installed.

    (See POSITIVE CRANKCASE VENTILATION (PCV) VALVE INSPECTION .)

  • Is there any malfunction?
Yes Replace the PCV valve.
(See POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION .)
No Go to the next step.
17 INSPECT STARTING SYSTEM 
Yes Inspect for loose connectors or poor terminal contact.
No Repair or replace the malfunctioning part according to the inspection results.
18 Verify test results.
  • If normal, return to diagnostic index to service any additional symptoms.

    (See SYMPTOM DIAGNOSTIC INDEX .)

  • If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If vehicle is repaired, troubleshooting completed.
    • If vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.