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Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 631 (On-Board Diagnostic (Engine Control System MZI-3.7) (4 Of 5)) >> DTC P0645:00 [MZI-3.7] >> Diagnostic procedure

Diagnostic procedure

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED 
  • Has FREEZE FRAME DATA been recorded?
Yes Go to the next step.
No Record FREEZE FRAME DATA on the repair order, then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY 
  • Verify related Service Bulletins and/or on-line repair information availability.
  • Is any related Service Bulletins available?
Yes Perform repair or diagnosis according to the available Service Bulletins.
  • If the vehicle is not repaired, go to the next step.
No Go to the next step.
3 INSPECT THAT THE ACCS PID IS OFF 
  • Switch the ignition ON (Engine running).
  • A/C switch and defroster switch off.
  • Access the ACCS PID using M-MDS.
  • Is the PID state off?
Yes Go to the next step.
No ACCS input to PCM is requesting A/C. Inspect A/C system operation, then go to Step 12.
(See A/C OPERATION CHECK MODE TABLE .)
4 INSPECT A/C RELAY CONNECTOR FOR POOR CONNECTOR 
  • Switch the ignition off.
  • Disconnect the A/C relay connector
  • Inspect for poor connection (such as damaged, pulled-out pins, corrosion, etc).
  • Are there any malfunction?
Yes Repair or replace suspected part, then go to Step 12.
No Go to the next step.
5 INSPECT A/C RELAY POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT 
  • Switch the ignition ON (Engine off).
  • Measure voltage between A/C relay terminal E (wiring harness-side) and body ground.
  • Is voltage B+  ?
Yes Go to the next step.
No Repair or replace suspected part, then go to Step 12.
6 INSPECT A/C RELAY CONTROL CIRCUIT FOR SHORT TO POWER SUPPLY 
  • Switch the ignition ON (Engine off).
  • Remove the A/C relay.
  • Measure voltage between A/C relay terminal A (wiring harness-side) and body ground.
  • Is voltage B+  ?
Yes Repair or replace suspected part, then go to Step 12.
No Go to the next step.
7 INSPECT A/C RELAY CONTROL CIRCUIT FOR SHORT TO GROUND 
  • Install the A/C relay
  • Switch the ignition off.
  • Inspect continuity between A/C relay terminal A (wiring harness-side) and body ground.
  • Is there continuity?
Yes Repair or replace suspected part, then go to Step 12.
No Go to the next step.
8 INSPECT PCM CONNECTOR FOR POOR CONNECTION 
  • Switch the ignition off.
  • Disconnect the PCM connector.
  • Inspect for poor connection (such as damaged, pulled-out pins, corrosion).
  • Is there any malfunction?
Yes Repair or replace suspected part, then go to Step 12.
No Go to the next step.
9 INSPECT A/C RELAY CONTROL CIRCUIT FOR OPEN CIRCUIT 
  • Switch the ignition off.
  • Inspect continuity between A/C relay terminal A (wiring harness-side) and PCM terminal 1W (wiring harness-side)
  • Is there continuity?
Yes Go to the next step.
No Repair or replace suspected part, then go to Step 12.
10 INSPECT A/C RELAY 
Yes Go to the next step.
No Replace the A/C relay. Start the engine. Turn on the A/C switch. Wait for 15 s  . Turn off the A/C switch, then go to Step 12.
11 INSPECT FOR CORRECT PCM OPERATION 
  • Disconnect all the PCM connectors.
  • Visually inspect for:
    • Pushed out pins
    • Corrosion
  • Connect all the PCM connectors and verify that they seat correctly.
  • Retrieve DTCs using the M-MDS.
  • Is the PENDING CODE for this DTC present?
Yes Go to the next step.
No The system is correctly. Go to the next step.
12 VERIFY TROUBLESHOOTING OF DTC P0645:00 HAS BEEN COMPLETED 
  • Verify that all disconnected connectors reconnected
  • Clear the DTC from the PCM memory using the M-MDS
  • Perform the "KOEO or KOER self-test" using the M-MDS

    (See KOEO/KOER SELF TEST [MZI-3.7] )

  • Is the PENDING CODE for the DTC present?
Yes Replace the PCM, then go to the next step
(See PCM REMOVAL/INSTALLATION [MZI-3.7] .)
No Go to the next step.
13 VERIFY AFTER REPAIR PROCEDURE 
Yes Go to the applicable DTC inspection
(See DTC TABLE [MZI-3.7] )
No Troubleshooting completed