LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 547 (Symptom Troubleshooting (Engine - L5)) >> No. 17 Cooling System Concerns-Overheating [L5] >> Diagnostic procedure

Diagnostic procedure

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION RESULTS ACTION
1 Inspect the following.
  • Engine coolant level
  • Coolant leakage
  • Water and anti-freeze mixture
  • Radiator condition
  • Collapsed or restricted radiator hoses
  • Radiator pressure cap
  • Overflow system
  • Fan rotational direction
  • Fuses

Are all the items normal?
Yes Go to the next step.
No Service if necessary.
Repeat Step 1
2 Connect the M-MDS to the DLC-2.
Switch the ignition to ON (Engine off)
Retrieve any DTCs
Are there any DTCs displayed?
Yes DTC is displayed: 
Go to the appropriate DTC inspection
(See DTC TABLE [L5] .)
No No DTC is displayed: 
Go to the next step.
3 Start the engine and idle it
Turn the A/C switch on and set the blower fan to any speed.
Does the A/C compressor engage?
Yes Go to Step 5
No Inspect for the following and repair or replace if necessary
  • Refrigerant charging amount
  • Open circuit in the wiring harness between the A/C relay and PCM terminal 1I
  • Seized A/C magnetic clutch
  • A/C magnetic clutch malfunction

If all items are normal, go to the next step
4 Start the engine and idle it
Turn the A/C switch on and set the blower fan to any speed
Measure the voltage at PCM terminal 1J.
(See PCM INSPECTION [L5] .)
Is the voltage normal?
Yes Go to the next step
No Inspect the following
  • Refrigerant pressure sensor operation
  • The A/C switch is stuck open
  • Open or short circuit between the refrigerant pressure sensor and PCM terminal 1J
  • Open circuit in the blower motor fan switch and the resistor (if blower motor does not operate)
  • The evaporator temperature sensor and climate control unit
5 Inspect the cooling fan control system operation
(See ENGINE CONTROL SYSTEM OPERATION INSPECTION [L5] )
Does the cooling fan control system function properly?
Yes Go to the next step
No Repair or replace the malfunctioning part
6 Is the drive belt normal?
(See DRIVE BELT INSPECTION [L5] .)
Yes Go to the next step
No Replace the drive belt
(See DRIVE BELT REMOVAL/INSTALLATION [L5] .)
7 Is there leakage around the heater unit in the passenger compartment? Yes Inspect and service heater for leakage
No Go to the next step.
8 Is there leakage at the coolant hoses and/or radiator? Yes Replace the malfunctioning part
No Go to the next step
9 Cool down the engine Remove thermostat and inspect operation
(See THERMOSTAT REMOVAL/INSTALLATION [L5] .)
(See THERMOSTAT INSPECTION [L5] .)
Is the thermostat normal?
Yes The engine coolant temperature and thermostat are normal, inspect engine block for leakage or blockage
No Access ECT PID
Inspect both the ECT PID and temperature gauge readings
  • If the temperature gauge on instrument cluster indicates a normal range but the ECT PID is not the same as the temperature gauge reading, inspect the ECT sensor
  • If the temperature gauge on the instrument cluster indicates overheating but the ECT PID is normal, inspect the temperature gauge and the heat gauge unit
10
  • Verify the test results
    • If normal, return to the diagnostic index to service any additional symptoms

      (See SYMPTOM DIAGNOSTIC INDEX [L5] )

    • If the malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis
      • If the vehicle is repaired, troubleshooting is completed
      • If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available Retest.