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Radiator Removal / Installation - 4.0L

  1. Drain the cooling system. See ENGINE COOLANT REPLACEMENT - 4.0L  .
    Fig 1: Disconnecting Radiator Overflow Hose
    G04307890Courtesy of MAZDA MOTORS CORP.
  2. Disconnect the radiator overflow hose or radiator vent hose.
  3. Remove the cooling fan shroud. See FAN SHROUD REMOVAL / INSTALLATION - 4.0L  .
    Fig 2: Disconnecting Upper Radiator Hose From Radiator
    G04307891Courtesy of MAZDA MOTORS CORP.
  4. Disconnect the upper radiator hose from the radiator.
    Fig 3: Disconnecting Lower Radiator Hose From Radiator
    G04307892Courtesy of MAZDA MOTORS CORP.
  5. Disconnect the lower radiator hose from the radiator.
    Fig 4: Removing/Installing Transmission Cooler Lines With Torque Specifications
    G04307893Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • To avoid disturbing the transmission oil cooler fittings, use a backup wrench.
  6. If equipped, disconnect the two transmission cooler lines.
    Fig 5: Removing/Installing Bolts With Torque Specifications
    G04307894Courtesy of MAZDA MOTORS CORP.
  7. Remove the bolts and tilt the radiator back and lift directly upward.
  8. To install, reverse the removal procedure.