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Home >> Mazda >> 2006 >> 6 s, 4D Wagon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 23 (Automatic Transaxle [Service, Removal & Installation FS5A-El)) >> Transaxle Range (Tr) Switch Removal/Installation

Transaxle Range (Tr) Switch Removal/Installation

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the negative battery cable.
  2. Remove the air cleaner component. (See INTAKE AIR SYSTEM REMOVAL/INSTALLATION )
    CAUTION:
    • Water or foreign objects entering the connector can cause a poor connection or corrosion. Be sure not to drop water or foreign objects on the connector when disconnecting it.
  3. Disconnect the TR switch connector.
  4. Remove the clip and disconnect the selector cable.
    CAUTION:
    • Do not use an impact wrench. Hold the manual shaft lever when removing the manual shaft nut, or the transaxle may be damaged.
      Fig 1: View Of Selector Cable And Mounting Hardware
      G04314390Courtesy of MAZDA MOTORS CORP.
  5. Set the adjustable wrench as shown to hold the manual shaft lever.
  6. Remove the manual shaft nut and washer.
    Fig 2: Removing Manual Shaft Nut And Washer
    G04326218Courtesy of MAZDA MOTORS CORP.
  7. Remove the manual shaft lever.
  8. Remove the TR switch.
    Fig 3: Removing Manual Shaft Lever
    G04326219Courtesy of MAZDA MOTORS CORP.
  9. Rotate the manual shaft to the converter housing side fully, then return 2 notches to set the N position.
    Fig 4: Rotating Manual Shaft
    G04326220Courtesy of MAZDA MOTORS CORP.
  10. Turn the protrusion at resistance between the terminals B and C become 750 ohms.
    Fig 5: Identifying Protrusion
    G04326221Courtesy of MAZDA MOTORS CORP.
    Fig 6: Identifying TR Switch Connector Terminals
    G04314463Courtesy of MAZDA MOTORS CORP.
  11. Install the TR switch while aligning the protrusion and groove as shown.
  12. Hand-tighten the TR switch mounting bolts.
    Fig 7: Installing TR Switch While Aligning Protrusion And Groove
    G04326223Courtesy of MAZDA MOTORS CORP.
  13. Inspect the resistance between the terminals B and C.
  14. Tighten the TR switch mounting bolts.

    Tightening torque 

    8-11 N.m {82-112 kgf.cm, 71-97 in.lbf} 

    Fig 8: Identifying TR Switch Connector Terminals
    G04314463Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Do not use an impact wrench. Hold the manual shaft lever when removing the manual shaft nut, or the transaxle may be damaged.
  15. Install the manual shaft lever and the washer.
    Fig 9: Installing Manual Shaft Lever And Washer
    G04326225Courtesy of MAZDA MOTORS CORP.
  16. Set the adjustable wrench as shown to hold the manual shaft lever, and tighten the manual shaft nut.

    Tightening torque 

    32-46 N.m {3.2-4.7 kgf.m, 24-33 ft.lbf} 

    Fig 10: Tightening Manual Shaft Nut
    G04326226Courtesy of MAZDA MOTORS CORP.
  17. Install the clip to the selector cable as shown in the figure.
  18. Shift the selector lever to P position.
  19. Turn the manual shaft lever to P position.
    Fig 11: Installing Clip To Selector Cable
    G04326227Courtesy of MAZDA MOTORS CORP.
  20. Connect the selector cable.
  21. Inspect for continuity at the TR switch. (See TRANSAXLE RANGE (TR) SWITCH INSPECTION ). (See TRANSAXLE RANGE (TR) SWITCH INSPECTION ).
  22. Connect the TR switch connector.
  23. Install the air cleaner component. (See INTAKE AIR SYSTEM REMOVAL/INSTALLATION )
  24. Connect the negative battery cable.
  25. Inspect operation of the TR switch. (See TRANSAXLE RANGE (TR) SWITCH INSPECTION ). (See TRANSAXLE RANGE (TR) SWITCH INSPECTION ).
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