LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2005 >> B4000 SE, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transaxle Clutch) >> Flywheel Ring Gear Removal/Installation

Flywheel Ring Gear Removal/Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the transmission; See MANUAL TRANSMISSION REMOVAL/INSTALLATION .
  2. Remove the clutch disc and the clutch cover; See CLUTCH DISC AND COVER REMOVAL/INSTALLATION .
  3. Remove the flywheel; See FLYWHEEL REMOVAL/INSTALLATION .
    CAUTION:
    • Do not heat the flywheel ring gear beyond 278°C (532°F). Use heat indicating crayons to prevent over heating.
    CAUTION:
    • Tap the flywheel ring gear evenly to prevent binding.
  4. Remove the flywheel ring gear from the flywheel.
    1. Evenly heat the flywheel ring gear and use a brass drift to drive the flywheel ring gear off the flywheel.
      WARNING:
      • This procedure should be performed only by a properly equipped and experienced acetylene torch operator. To avoid personal injury, use tongs or wear welding gloves and safety goggles when handling the heated flywheel ring gear.
      CAUTION:
      • Do not heat the flywheel ring gear beyond 278°C (532°F). Use heat indicating crayons to prevent over heating.
      CAUTION:
      • Keep the torch moving to prevent hot spots.
      2. Fig 1: Removing Flywheel Ring Gear
      G03730138Courtesy of MAZDA MOTORS CORP.
  5. Evenly heat the flywheel ring gear.
    Fig 2: Installing Flywheel Ring Gear
    G03730139Courtesy of MAZDA MOTORS CORP.
  6. Install the flywheel ring gear.
    1. The bevel on the flywheel ring gear must face the rear of the flywheel.
    2. Use a brass drift.
  7. Install the flywheel; See FLYWHEEL REMOVAL/INSTALLATION .
  8. Install the clutch disc and clutch cover; See CLUTCH DISC AND COVER REMOVAL/INSTALLATION .
  9. Install the transmission; see MANUAL TRANSMISSION REMOVAL/INSTALLATION .
scientia non olet · About LEMON Manuals