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Home >> Mazda >> 2002 >> Tribute LX, 4WD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Manual A/C-Heater Systems - HVAC >> Spring Lock Coupling >> Cleaning

Spring Lock Coupling: Cleaning

Fig 1: Fabricating A Cleaning Tool
G01162149Courtesy of MAZDA MOTORS CORP.
  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
  2. Cut an abrasive pad from maroon colored 3M (tm) Scotch Brite (R) with the dimensions corresponding to the coupling size.
    Fig 2: Coupling Size
    G01162150Courtesy of MAZDA MOTORS CORP.
    Fig 3: Assembling Pad To The Tool
    G01162151Courtesy of MAZDA MOTORS CORP.
  3. Assemble the pad to the tool.
  4. Coat the abrasive pad with PAG Refrigerant Compressor Oil (R-134a Systems).
  5. Roll the pad on the tool and install it in a variable speed motor drill.
    Fig 4: Inserting The Cleaning Tool
    G01162152Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
  6. Polish for one minute at moderate speed (less than 1,500 RPM) or until the surface is clean and free of scratches or foreign material.
  7. Clean the fitting with a lint-free cloth.
  8. Inspect the surface for grooves or scratches. If grooves or scratches are still present, install a new component.
    Fig 5: Cleaning O-Ring Seal Grooves
    G01162153Courtesy of MAZDA MOTORS CORP.
  9. Clean the O-ring seal grooves with a 300 mm (12 inch) length of natural fiber string.
    1. Loop the string around the grooves and pull the string back and forth.
  10. Remove any foreign material from the grooves with a lint-free cloth.