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Front Evaporator Removal/Installation

WARNING: This page is about a different car, the 2002 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable.
  2. Evacuate the refrigerant from the system. See REFRIGERANT RECOVERY  . See REFRIGERANT CHARGING  .
  3. Disconnect the cooler pipe No.3 from the expansion valve. See FRONT A/C UNIT REMOVAL/INSTALLATION  .
  4. Remove the glove compartment. See GLOVE COMPARTMENT REMOVAL/INSTALLATION .
  5. Slide the air duct toward (A) and push it down toward (B) to remove it.
    Fig 1: Removing/Installing Air Duct
    G01197646Courtesy of MAZDA MOTORS CORP.
  6. Remove the PCM. See POWERTRAIN CONTROL MODULE .
  7. Remove in the order indicated in the illustration.
    Fig 2: Removing/Installing Heater Case & Front Evaporator
    G01197647Courtesy of MAZDA MOTORS CORP.
  8. Install in the reverse order of removal.
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