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Connecting Rod Oil Clearance Inspection/Repair

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata, 2004 Mazda MX-5 Miata, and 2003 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position a plastigage on the top of the journals in the axial direction.
  2. Install the connecting rod cap. (Refer to ENGINE DISASSEMBLY/ASSEMBLY  , CYLINDER BLOCK DISASSEMBLY/ASSEMBLY (II)  , PISTON AND CONNECTING ROD ASSEMBLY NOTE  .)
  3. Remove the connecting rod cap.
  4. Measure the crankpin oil clearance. If the clearance exceeds the maximum, replace the connecting rod bearing or grind the crankpin and use undersize bearings so that the specified clearance is obtained.

    Standard Clearance 

    1. 0.028-0.048 mm {0.0012-0.0018 in} 

    Maximum Clearance 

    1. 0.10 mm {0.0039 in} 

    CONNECTING ROD BEARING SPECIFICATIONS

    Bearing Size - mm {in} Bearing Thickness - mm {in}
    Standard 1.504-1.520 {0.05922-0.05984}
    0.25 {0.01} Undersize 1.631-1.635 {0.06422-0.06436}
    0.50 {0.02} Undersize 1.756-1.760 {0.06914-0.06929}
    0.75 {0.03} Undersize 1.881-1.885 {0.07406-0.07421}
    Fig 1: Measuring Crank Pin Rod Oil Clearance
    G02831797Courtesy of MAZDA MOTORS CORP.