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Drive Belt Deflection/Tension Inspection

WARNING: This page is about a different car, the 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • The drive belt deflection can be inspected only between specified pulleys.
  • Perform the drive belt deflection/tension inspection when the engine is cold, or at least 30 min after the engine has stopped.
  • If the drive belt that is being used exceeds the deflection/tension limit, adjust it to the deflection/tension used when adjusting.
  • After replacing with a new drive belt, assemble with the deflection/tension for the new drive belt. Operate the generator drive belt for 1 min or more and the A/C drive belt for 5 min or more while idling the engine. Then adjust it to the deflection/tension used when adjusting.
  1. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION .)
  2. Apply a pressure of 98 N {10 kgf, 22 lbf}  to the back of the drive belt in the middle of the pulleys shown in the figure and inspect the deflection. Otherwise, inspect the tension using the SST  .
    Fig 1: Locating Areas For Pressure Application On Drive Belt
    G01345623Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • The drive belt tension can be inspected anywhere between the pulleys. The drive belt deflection can be inspected only between specified pulleys.
    • If the drive belt deflection is at the deflection limit or more, or the drive belt tension is at the tension limit or less, adjust the drive belt tension.
    Fig 2: Installing Special Tool On Belt For Inspecting Tension
    G01345624Courtesy of MAZDA MOTORS CORP.

    Drive belt deflection (with pressure of 98 N {10 kgf, 22lbf}) 

    Fig 3: Drive Belt Deflection
    G01345625Courtesy of MAZDA MOTORS CORP.

    Drive belt tension (when using the SST) 

    Fig 4: Drive Belt Tension - Using SST
    G01345626Courtesy of MAZDA MOTORS CORP.
  3. Install the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION .)