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Intake Manifold: Installation

WARNING: This page is about a different car, the 2001 Mazda Millenia and 2001 Mazda 626. However, it is still accessible from the selected car via links, so may be relevant.
  1. To install fuel injectors, install NEW "O" rings onto fuel injector. Coat "O" rings with engine oil. Using twisting motion, install fuel injector into fuel rail so notch on side of fuel injector engages notch in fuel rail.
  2. Install NEW insulators and "O" rings into fuel rail. Install and tighten retaining bolts to specification. See TORQUE SPECIFICATIONS . To install remaining components, reverse removal procedure. Install all intake manifold retaining bolts and nuts before tightening to specification. Tighten all fasteners evenly to specification. See TORQUE SPECIFICATIONS .
  3. Fill and bleed cooling system. See COOLING SYSTEM BLEEDING . Ensure accelerator cable has .04-.11" (1.0-2.8 mm) deflection on Millenia, or .06-.16" (1.5-4.0 mm) deflection on 626 at throttle body when installed. If deflection is not as specified, rotate nut on end of cable at throttle body until specified deflection is obtained.
Fig 1: Exploded View Of Intake Manifold & Related Components (Millenia)
G97G08216Courtesy of MAZDA MOTORS CORP.
Fig 2: Exploded View Of Intake Manifold & Related Components (626)
G00014142Courtesy of MAZDA MOTORS CORP.
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