Transaxle Range (Tr) Switch Removal/Installation
WARNING: This page is about a different car, the 2004 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the negative battery cable.
- Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION
.)CAUTION:
- Water or foreign objects entering the connector can cause a poor connection or corrosion. Be sure not to drop water or foreign objects on the connector when disconnecting it.
- Disconnect the TR switch connector.
- Remove the clip and disconnect the selector cable.
- Rotate the manual shaft to the N position.CAUTION:
- Do not use an impact wrench. Hold the manual shaft lever when removing the manual shaft nut, or the transaxle may be damaged.
- Set the adjustable wrench as shown to hold the manual shaft lever.
- Remove the manual shaft nut and washer.
- Remove the manual shaft lever.
- Remove the TR switch.
- Rotate the manual shaft to the right fully, then return 2 notches to set the N position.CAUTION:
- Improper adjustment of the TR switch will cause abnormal operation of the automatic transaxle. Be sure to use the SST to adjust the TR switch correctly.
- Using the SST and by turning the TR switch, adjust the positions of the manual shaft and the TR switch neutral hole.
- Tighten the TR switch mounting bolts.
Tightening torque
4.9-6.9 N.m
(50-70 kgf.cm, 44-61 in.lb)
- Inspect for continuity at the TR switch between terminals C and D.
- Remove the SST.
- Install the manual shaft lever and washer.CAUTION:
- Do not use an impact wrench. Hold the manual shaft lever when tightening the manual shaft nut, or the transaxle may be damaged.
- Set the adjustable wrench as shown to hold the manual shaft lever.
- Tighten the manual shaft nut using a torque wrench.
Tightening torque
31.36-46.06 N.m (3.2-4.6 kgf.m, 23.2-33.9 ft.lb)
- Install the clip as shown in the figure.
- If it is bent, replace a new clip.
- Verify that the selector lever range position and TR switch are aligned, then connect the selector cable.
- Inspect for continuity at the TR switch. (See INSPECTION OF CONTINUITY .)
- Connect the TR switch connector.
- Install the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
- Connect the negative battery cable.
- Inspect operation of the TR switch. (See INSPECTION OF OPERATION .)