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Home >> Lincoln >> 2018 >> MKZ Select, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1533 (Automatic Transmission - 6-Speed POWERSHIFT Transmission - DPS6 6DCT250) >> Removal >> Transmission - 2.0L Duratec-HE (125kW/170PS) - MI4

Transmission - 2.0L Duratec-HE (125kW/170PS) - MI4

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Special Tool(s) / General Equipment 

GFD265836Courtesy of FORD MOTOR COMPANY
303-1554
Engine Support Bar
Ford Diagnostic Equipment
Transmission Jack
Cable Ties
Retaining Strap
Wooden Block
  1. NOTE: TCM Programming is NOT necessary if the transmission is being removed for accessing or servicing the flexplate, rear main seal, clutch, or input shaft seals.

    Using the scan tool, recover all module information before removing the transmission. Refer to: Transmission Control Module (TCM) Adaptive Learning . Use the General Equipment: Ford Diagnostic Equipment

  2. Remove the engine appearance cover.
    GFD267161Courtesy of FORD MOTOR COMPANY
  3. Remove the battery tray. Refer to: Battery Tray .
  4. Remove the wiring retainers and the nuts and remove the battery tray support bracket.
    GFD267666Courtesy of FORD MOTOR COMPANY
  5. Remove the vent tube from the retainer.
    GFD267667Courtesy of FORD MOTOR COMPANY
  6. Remove the selector lever cable end from the manual lever.
    GFD267668Courtesy of FORD MOTOR COMPANY
  7. Remove the selector lever cable and bracket and position it aside.
    GFD267669Courtesy of FORD MOTOR COMPANY
  8. NOTE: Take extra care when handling the component.

    Rotate the lever to release the TCM electrical connector.

    GFD267670Courtesy of FORD MOTOR COMPANY
  9. NOTE: Make sure that the terminals or pins/sockets of the TCM and the TCM electrical connector are not bent or damaged.
    NOTE: Take extra care when handling the component terminals.
    NOTE: Take extra care not to damage the wiring harnesses.

    Disconnect the TCM electrical connector.

    GFD267671Courtesy of FORD MOTOR COMPANY
  10. Remove the top bellhousing bolts.
    GFD267672Courtesy of FORD MOTOR COMPANY
  11. Remove the air deflector.
    GFD264855Courtesy of FORD MOTOR COMPANY
  12. Remove the underbody shield.
    GFD266848Courtesy of FORD MOTOR COMPANY
  13. Remove the oil filter.
    GFD265382Courtesy of FORD MOTOR COMPANY
  14. Disconnect the oil pressure sensor.
    GFD265438Courtesy of FORD MOTOR COMPANY
  15. Remove the oil filter housing. Discard the gasket.
    GFD265439Courtesy of FORD MOTOR COMPANY
  16. Remove the positive battery terminal and the solenoid terminal.
    GFD267673Courtesy of FORD MOTOR COMPANY
  17. NOTE: Take extra care not to damage the wiring harnesses.

    Remove the starter cable retainer.

    GFD267674Courtesy of FORD MOTOR COMPANY
  18. NOTE: Make sure that the component terminals are not bent or damaged.

    Remove the starter.

    GFD267214Courtesy of FORD MOTOR COMPANY
  19. Remove the starter insulator.
    GFD265941Courtesy of FORD MOTOR COMPANY
  20. NOTE: Note the position of the component before removal.

    Remove the ground cable.

    GFD267675Courtesy of FORD MOTOR COMPANY
  21. Remove the bellhousing bolt.
    GFD267676Courtesy of FORD MOTOR COMPANY
  22. NOTE: The transmission fluid should only be drained for a transmission concern. If the transmission is being removed for an engine or clutch concern, it is not necessary to drain the transmission fluid.
    NOTE: The O-ring seal is to be reused unless damaged.

    Drain the transmission fluid.

    Torque: 32 lb.ft (43 Nm)

    GFD267677Courtesy of FORD MOTOR COMPANY
  23. Remove the front wheels. Refer to: Wheel and Tire .
  24. If equipped, remove the LH ride height sensor.
    GFD264187Courtesy of FORD MOTOR COMPANY
  25. Remove the LH brake hose retainer.
    GFD264386Courtesy of FORD MOTOR COMPANY
  26. NOTE: Do not use a prying device or seperator fork between the ball joint and the wheel knuckle. Damage to the ball joint or ball joint seal may result. Only use the pry bar by inserting it into the lower arm body opening.
    NOTE: Use care when releasing the lower arm and wheel knuckle into the resting position or damage to the ball joint seal may result.

    Remove and discard the LH ball joint pinch bolt and nut and seperate the ball joint from the wheel knuckle.

    GFD267522Courtesy of FORD MOTOR COMPANY
  27. Remove the LH ball joint dust cover.
    GFD267678Courtesy of FORD MOTOR COMPANY
  28. NOTE: Make sure that the strut is not moved more than necessary to prevent damage to top mount.
    NOTE: The inner constant velocity (CV) joint must not be bent more than 18°.
    NOTE: The outer constant velocity (CV) joint must not be bent more than 45°.

    Position aside the LH halfshaft.

    GFD267679Courtesy of FORD MOTOR COMPANY
  29. Install blanking plug. Use service part F1FZ-7H183-A (FINIS part 5352161).
    GFD267680Courtesy of FORD MOTOR COMPANY
  30. If equipped, remove the RH ride height sensor.
    GFD264187Courtesy of FORD MOTOR COMPANY
  31. Remove the RH brake hose retainer.
    GFD267681Courtesy of FORD MOTOR COMPANY
  32. NOTE: Do not use a prying device or seperator fork between the ball joint and the wheel knuckle. Damage to the ball joint or ball joint seal may result. Only use the pry bar by inserting it into the lower arm body opening.
    NOTE: Use care when releasing the lower arm and wheel knuckle into the resting position or damage to the ball joint seal may result.

    Remove and discard the RH ball joint pinch bolt and nut and seperate the ball joint from the wheel knuckle.

    GFD267531Courtesy of FORD MOTOR COMPANY
  33. Remove the ball joint dust cover.
    GFD267678Courtesy of FORD MOTOR COMPANY
  34. Remove and discard the intermediate shaft bearing retaining nuts and strap.
    GFD267532Courtesy of FORD MOTOR COMPANY
  35. Position aside the intermediate shaft. Use the General Equipment: Cable Ties
    GFD267533Courtesy of FORD MOTOR COMPANY
  36. Install blanking plug. Use service part F1FZ-7H183-A (FINIS part 5352161).
    GFD267682Courtesy of FORD MOTOR COMPANY
  37. NOTE: Rotate the engine in a clockwise direction only or engine damage may occur.
    NOTE: Note the position of the components before removal.

    Index mark the clutch to the flexplate. Remove and discard the flexplate-to-clutch nuts.

    GFD265489Courtesy of FORD MOTOR COMPANY
  38. Disconnect the wiring retainer and position aside the wiring harness.
    GFD265466Courtesy of FORD MOTOR COMPANY
  39. Remove the roll restrictor bracket bolts.
    GFD267683Courtesy of FORD MOTOR COMPANY
  40. Remove the roll restrictor bracket.
    GFD267684Courtesy of FORD MOTOR COMPANY
  41. Remove the roll restrictor.
    GFD267685Courtesy of FORD MOTOR COMPANY
  42. NOTE: The back bellhousing bolt will stay in the engine after it is unthreaded from the transmission.

    Remove the bellhousing bolts.

    GFD267686Courtesy of FORD MOTOR COMPANY
  43. Remove the lower bellhousing bolts.
    GFD267687Courtesy of FORD MOTOR COMPANY
  44. NOTE: Use caution when lowering the vehicle after the special tool is installed. If the vehicle is lowered onto the special tool, damage to the special tool or the vehicle can occur.

    Install the special tool and support the engine. Use Special Service Tool: 303-1554 Engine Support Bar.

    GFD267688Courtesy of FORD MOTOR COMPANY
  45. Remove the transmission support insulator bolt and remove the transmission support insulator.
    GFD267689Courtesy of FORD MOTOR COMPANY
  46. Remove the selector lever cable bracket.
    GFD267690Courtesy of FORD MOTOR COMPANY
  47. Remove the transmission support insulator bracket.
    GFD267691Courtesy of FORD MOTOR COMPANY
  48. NOTE: Take extra care not to damage the wiring harnesses.

    Install the following items:

    • Support the transmission with a transmission jack. Use the General Equipment: Transmission Jack. Use the General Equipment: Wooden Block
    • Fasten the transmission to the transmission jack with a retaining strap. Use the General Equipment: Retaining Strap

    GFD267692Courtesy of FORD MOTOR COMPANY
  49. Remove the bellhousing bolt.
    GFD267693Courtesy of FORD MOTOR COMPANY
  50. Remove the bellhousing bolt.
    GFD267694Courtesy of FORD MOTOR COMPANY
  51. NOTE: Make sure that the locating dowels remain installed.
    NOTE: Make sure that no components catch.

    Remove the transmission.

GFD267695Courtesy of FORD MOTOR COMPANY