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Home >> Lincoln >> 2018 >> MKZ Select, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1533 (Automatic Transmission - 6-Speed POWERSHIFT Transmission - DPS6 6DCT250) >> Removal And Installation >> 4th-Reverse Gear Synchronizer >> Installation

4th-Reverse Gear Synchronizer: Installation

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and lubricate the friction ring contact surface of reverse gear.

    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

  2. NOTE: Use care when handling the synchronizer assembly so that the collar does not come off of the hub or the detent balls, springs and plates can fall out of the assembly.

    Install the 4th gear-reverse synchronizer hub on a bearing separator. Install the reverse friction ring in the synchronizer hub. Install the reverse gear on the hub. Use the General Equipment: Bearing Separator

    GFD267661Courtesy of FORD MOTOR COMPANY
  3. Install the reverse gear roller bearing. Use the General Equipment: Bearing Separator
    GFD267662Courtesy of FORD MOTOR COMPANY
  4. Press the output shaft into the 4th gear-reverse synchronizer hub. Use the General Equipment: Bearing Separator. Use the General Equipment: Hydraulic Press
    GFD267663Courtesy of FORD MOTOR COMPANY
  5. Install a new 4th gear-reverse synchronizer assembly snap ring.
    GFD267664Courtesy of FORD MOTOR COMPANY
  6. Install the 4th gear friction ring.
    GFD267657Courtesy of FORD MOTOR COMPANY
  7. Install the 4th gear roller bearing.
    GFD267656Courtesy of FORD MOTOR COMPANY
  8. Clean and lubricate the friction ring contact surface of 4th gear.

    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

  9. Install 4th gear.
    GFD267655Courtesy of FORD MOTOR COMPANY
  10. Install the 4th gear split washer and retainer.
    GFD267665Courtesy of FORD MOTOR COMPANY
  11. Install the 3rd gear roller bearing.
    GFD267653Courtesy of FORD MOTOR COMPANY
  12. Install the 3rd Gear Synchronizer. Refer to: 3rd Gear Synchronizer .