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Home >> Lincoln >> 2018 >> MKZ Select, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1533 (Automatic Transmission - 6-Speed POWERSHIFT Transmission - DPS6 6DCT250) >> Removal And Installation >> 3rd Gear Synchronizer >> Installation

3rd Gear Synchronizer: Installation

WARNING: This page is about a different car, the 2018 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and lubricate the friction ring contact surface of the gear.

    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

  2. Install 3rd gear.
    GFD267645Courtesy of FORD MOTOR COMPANY
  3. Install the 3rd gear friction ring.
    GFD267646Courtesy of FORD MOTOR COMPANY
  4. NOTE: Use care when handling the synchronizer assembly so that the collar does not come off of the hub or the detent balls, springs and plates can fall out of the assembly.

    Index mark the friction ring with the outside of the 3rd gear synchronizer collar so the one of the tabs is aligned with the insert of the synchronizer hub and press the hub on the output shaft. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft. Use the General Equipment: Hydraulic Press

    GFD267647Courtesy of FORD MOTOR COMPANY
  5. Install the outer bearing retainer.
    GFD267648Courtesy of FORD MOTOR COMPANY
  6. Using the special tool, install the bearing. Use Special Service Tool: 205-834 Installer, Drive Pinion Bearing. Use the General Equipment: Hydraulic Press
    GFD267649Courtesy of FORD MOTOR COMPANY
  7. Install a new snap ring.
    GFD267650Courtesy of FORD MOTOR COMPANY
  8. Assemble the transmission. Refer to: Transmission .