Pinpoint Test E: Vehicle Has No or Inadequate Torque at Rear Wheels
Refer to appropriate SYSTEM WIRING DIAGRAMS - EDGE or SYSTEM WIRING DIAGRAMS - MKX article for All Wheel Drive (AWD) schematic and connector information.
Normal Operation
The on-demand four wheel drive (4WD) system uses data from other systems as inputs to the 4X4 control module. The 4X4 control module uses the inputs to determine the appropriate duty cycle to send to the active torque control coupling (ATCC) solenoid (part of rear axle) that delivers the desired torque to the rear wheels. If the 4X4 control module loses communication with, or receives invalid data from any of the necessary modules, DTCs are set and the 4X4 control module may not allow 4WD operation.
- DTC P1824 4-Wheel Drive Clutch Relay Circuit Failure - When the 4X4 control module detects a short to ground on the ATCC solenoid feedback circuit, this DTC is set.
- DTC P1825 4-Wheel Drive Clutch Relay Open Circuit - When the 4X4 control module detects an open or short to ground on the ATCC solenoid command or feedback circuit for more than 2 seconds, this DTC is set.
This pinpoint test is intended to diagnose the following:
- Tire/axle out of range
- ATCC solenoid (part of rear axle)
- 4X4 control module
- Power transfer unit (PTU)
- Wiring, terminals or connectors
PINPOINT TEST E: VEHICLE HAS NO OR INADEQUATE TORQUE AT REAR WHEELS
- E1 CHECK FOR 4X4 CONTROL MODULE DTCs
- Key in ON position.
- Carry out the 4X4 control module self-test.
- Are any DTCs received?
- E2 CHECK HIGH-SPEED CONTROLLER AREA NETWORK (HS-CAN) CIRCUITS BETWEEN DATA LINK CONNECTOR (DLC) AND 4X4 CONTROL MODULE FOR AN OPEN
- Key in OFF position.
- Disconnect: 4X4 Control Module C281
- Measure the resistance between 4X4 control module C281-4, circuit VDB04 (WH/BU), harness side and DLC C251-6, circuit VDB04 (WH/BU), harness side; and between 4X4 control module C281-12, circuit VDB05 (WH), harness side and DLC C251-14, circuit VDB05 (WH), harness side.
- Are the resistances less than 5 ohms?
Courtesy of FORD MOTOR CO.
- YES : Go to E3.
- NO : REPAIR the circuit(s). CLEAR the DTCs. REPEAT the self-test. CARRY OUT the Network Test.
- E3 CHECK HS-CAN CIRCUITS FOR A SHORT TO GROUND
- Measure the resistance between 4X4 control module C281-4, circuit VDB04 (WH/BU), harness side and ground; and between 4X4 control module C281-12, circuit VDB05 (WH), harness side and ground.
- Are the resistances greater than 5,000 ohms?
- YES : Go to E4.
- NO : REPAIR the circuit(s). CLEAR the DTCs. REPEAT the self-test. CARRY OUT the Network Test.
- E4 CHECK RESISTANCE BETWEEN HS-CAN CIRCUITS
- Measure the resistance between 4X4 control module C281-4, circuit VDB04 (WH/BU) harness side and 4X4 control module C281-12, circuit VDB05 (WH) harness side.
- Is the resistance 60 ohms (± 5 ohms)?
NOTE: The PCM and the instrument cluster (IC) must be connected and operating correctly to obtain the correct resistance between the HS-CAN circuits.- YES : Go to E5.
- NO : REPAIR the circuit(s). CLEAR the DTCs. REPEAT the self-test. CARRY OUT the Network Test.
- E5 CHECK CIRCUITS CCF21 (VT/WH) AND RCF21 (WH/VT) FOR A SHORT TO GROUND WITH ATCC SOLENOID (PART OF REAR AXLE) CONNECTED
- Key in OFF position.
- Disconnect: 4X4 Control Module C281
- Measure the resistance between 4X4 control module C281-8, circuit CCF21 (VT/WH), harness side and ground; and between 4X4 control module C281-16, circuit RCF21 (WH/VT), harness side and ground.
- Are the resistances greater than 10,000 ohms?
Fig 4: Checking Circuits CCF21 (VT/WH) & RCF21 (WH/VT) For A Short To Ground With ATC Solenoid ConnectedCourtesy of FORD MOTOR CO.
- E6 CHECK CIRCUITS CCF21 (VT/WH) AND RCF21 (WH/VT) FOR A SHORT TO GROUND WITH C4004 DISCONNECTED
- Disconnect: ATCC Solenoid Jumper Harness C4004
- Measure the resistance between 4X4 control module C281-8, circuit CCF21 (VT/WH), harness side and ground; and between 4X4 control module C281-16, circuit RCF21 (WH/VT), harness side and ground.
- Are the resistances greater than 10,000 ohms?
Fig 5: Checking Circuits CCF21 (VT/WH) & RCF21 (WH/VT) For A Short To Ground With ATC Solenoid ConnectedCourtesy of FORD MOTOR CO.
- YES : Go to E7.
- NO : REPAIR the circuit(s) in question. CLEAR the DTCs. REPEAT the self-test.
- E7 CHECKING THE ATCC SOLENOID JUMPER HARNESS WIRES NOTE: The active torque control coupling (ATCC) solenoid jumper harness must be secured to prevent damage to the wiring.
- Disconnect: ATCC Solenoid C4347
- Inspect the ATCC solenoid jumper harness for damage.
- Is the ATCC solenoid jumper harness damaged?
- YES : REPAIR or INSTALL a new ATCC solenoid jumper harness. CLEAR the DTCs. REPEAT the self-test.
- NO : INSTALL a new rear axle assembly. REFER to REAR DRIVE AXLE/DIFFERENTIAL article. CLEAR the DTCs. REPEAT the self-test.
- E8 CHECK CIRCUITS CCF21 (VT/WH) AND RCF21 (WH/VT) FOR AN OPEN WITH ATCC SOLENOID CONNECTED
- Connect: ATCC Solenoid C4347 and ATCC Solenoid Jumper Harness C4004
- Measure the resistance between 4X4 control module C281-8, circuit CCF21 (VT/WH), harness side and 4X4 control module C281-16, circuit RCF21 (WH/VT), harness side.
- Is the resistance less than 10 ohms?
Courtesy of FORD MOTOR CO.
- E9 CHECK CIRCUITS CCF21 (VT/WH) AND RCF21 (WH/VT) FOR AN OPEN AT C4004
- Disconnect: ATCC Solenoid Jumper Harness C4004
- Measure the resistance between 4X4 control module C281-8, circuit CCF21 (VT/WH), harness side and ATCC solenoid jumper harness C4004-1, circuit CCF21 (VT/WH).
- Repeat this measurement while wiggling the harness.
- Measure the resistance between 4X4 control module C281-16, circuit RCF21 (WH/VT), harness side and ATCC solenoid jumper harness C4004-2, circuit RCF21 (WH/VT), harness side.
- Repeat this measurement while wiggling the harness.
- Are the resistances less than 5 ohms?
Fig 7: Measuring Resistance Between 4X4 Control Module C281-8, Circuit CCF21 (VT/WH) & ATCC solenoid jumper harness C4004-1, circuit CCF21 (VT/WH)Courtesy of FORD MOTOR CO.
Fig 8: Measuring Resistance Between 4X4 Control Module C281-16, Circuit RCF21 (WH/VT) & ATCC Solenoid Jumper Harness C4004-2, Circuit RCF21 (WH/VT)Courtesy of FORD MOTOR CO.
- YES : Go to E10.
- NO : REPAIR the circuit in question. CLEAR the DTCs. REPEAT the self-test.
- E10 CHECK THE ATCC SOLENOID CIRCUIT FOR AN INTERNAL OPEN NOTE: The active torque control coupling (ATCC) solenoid jumper harness must be secured to prevent damage to the wiring.
- Disconnect: ATCC Solenoid C4347
- Measure the resistance between ATCC solenoid C4347-1, circuit CCF21 (VT/WH), component side and ATCC solenoid C4347-2, circuit RCF21 (WH/VT), component side.
- Repeat this measurement while wiggling the harness.
- Is the resistance less than 10 ohms?
- YES : REPAIR or INSTALL a new ATCC solenoid jumper harness. CLEAR the DTCs. REPEAT the self-test.
- NO : INSTALL a new rear axle assembly. REFER to REAR DRIVE AXLE/DIFFERENTIAL article. CLEAR the DTCs. REPEAT the self-test.
- E11 CHECK CIRCUIT GD140 (BK/GN) FOR AN OPEN
- Measure the resistance between 4X4 control module C281-15, circuit GD140 (BK/GN), harness side and ground.
- Repeat this measurement while wiggling the harness.
- Is the resistance less than 5 ohms?
- YES : Go to E12.
- NO : REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test.
- E12 CHECK THE 4X4 CONTROL MODULE POWER CIRCUITS
- Key in ON position.
- Measure the voltage between 4X4 control module C281-6, circuit SBP11 (BU/RD), harness side and ground; and between 4X4 control module C281-5, circuit CBP35 (YE/GY), harness side and ground.
- Are the voltages greater than 10 volts?
- YES : Go to E13.
- NO : REPAIR the circuit in question. CLEAR the DTCs. REPEAT the self-test.
- E13 CHECK FOR CORRECT 4X4 CONTROL MODULE OPERATION
- Disconnect: 4X4 Control Module C281
- Check the harness and component side connectors for:
- corrosion.
- pushed-out/bent pins.
- Check the ATCC solenoid jumper harness between the 4X4 control module and the ATCC solenoid, located on the rear subframe.
- Connect the 4X4 control module and make sure it seats correctly.
- Operate the system and determine if the concern is still present.
- Is the concern still present?
- YES : INSTALL a new 4X4 control module. REFER to 4X4 CONTROL MODULE . CLEAR the DTCs. REPEAT the self-test.
- NO : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.