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Reassembly [11/2021 - ]: Procedure

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  1. BEARING POSITION 

    Check bearing position and installation direction.

    GTY919698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    GTY744394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Thrust Needle Roller Bearing and Bearing Race Diameter

    Mark Front Side Thrust Bearing Race Diameter Inside / Outside
    mm (in.)    		 Thrust Bearing Diameter Inside / Outside
    mm (in.)    		 Rear Side Thrust Bearing Race Diameter Inside / Outside
    mm (in.)
    A 29.9 (1.18) / 49.5 (1.95) 28.7 (1.13) / 48 (1.89) 28.7 (1.13) / 48 (1.89)
    B 58.8 (2.31) / 71.4 (2.81) 57.3 (2.26) / 70.94 (2.79) -
    C - 35.2 (1.39) / 49.2 (1.94) 34.3 (1.35) / 46 (1.81)
    D - 37.6 (1.48) / 48.73 (1.92) 38.9 (1.53) / 50.3 (1.98)
    E 32 (1.259) / 43.5 (1.71) 31 (1.22) / 42.5 (1.67) 31 (1.22) / 42.5 (1.67)
    F 23.3 (0.917) / 39.8 (1.57) 22 (0.866) / 40.29 (1.59) 22 (0.866) / 39.8 (1.57)
    G - 47.5 (1.87) / 63.9 (2.52) 49.6 (1.95) / 68.7 (2.70)
  2. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (INNER RACE) 
    See step  1
  3. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    See step  2
  4. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (INNER RACE) 
    See step  3
  5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING (OUTER RACE) 
    See step  4
  6. INSTALL FRONT DRIVE SHAFT OIL SEAL RH 
    See step  5
  7. INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE) 
    1. GTY1062012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a press, install a new counter driven gear front tapered roller bearing (inner race) to the pinion and counter driven gear sub-assembly.
        • SST: 09506-35010 
        • SST: 09950-60011 
          1. 09951-00550
        • SST: 09950-70010 
          1. 09951-07150
        NOTE:

        Be sure to install the counter driven gear front tapered roller bearing (inner race) so that there is no clearance between the counter driven gear front tapered roller bearing (inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  8. INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE) 
    1. GTY1061976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a hammer, install a new counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim to the transaxle housing.
        • SST: 09950-60021 
          1. 09951-00720
        • SST: 09950-70010 
          1. 09951-07150
        NOTE:

        Be sure to install the counter driven gear front tapered roller bearing (outer race) so that there is no clearance between the counter driven gear front tapered roller bearing (outer race), pinion and counter driven gear shim and the transaxle housing. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  9. INSTALL COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE) 
    1. GTY1062591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a press, install a new counter driven gear rear tapered roller bearing (inner race) to the pinion and counter driven gear sub-assembly.
        • SST: 09506-30012 
        • SST: 09950-60011 
          1. 09951-00420
          2. 09951-00550
        • SST: 09950-70010 
          1. 09951-07150
        NOTE:

        Be sure to install the counter driven gear rear tapered roller bearing (inner race) so that there is no clearance between the counter driven gear rear tapered roller bearing (inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  10. INSTALL COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE) 
    1. GTY1061838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a hammer, install a new counter driven gear rear tapered roller bearing (outer race) to the automatic transaxle case sub-assembly.
        • SST: 09950-60021 
          1. 09951-00680
        • SST: 09950-70010 
          1. 09951-07150
        NOTE:

        Be sure to install the counter driven gear rear tapered roller bearing (outer race) so that there is no clearance between the counter driven gear rear tapered roller bearing (outer race) and the automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  11. ADJUST FRONT DIFFERENTIAL CASE TAPERED ROLLER BEARING PRELOAD 
    1. GTY1061034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.
      2. Coat the front differential case front tapered roller bearing (inner race) and the front differential case rear tapered roller bearing (inner race) with a sufficient amount of Toyota Genuine ATF WS.
      3. Install the differential case assembly to the automatic transaxle case sub-assembly.
      4. Install the transaxle housing to the automatic transaxle case sub-assembly with the 9 bolts (A) and 11 bolts (B).

        Torque: 29.4 N.m (300 kgf/cm, 22 ft.lbf) 

        Bolt Length

        Bolt (A) Bolt (B)
        40 mm (1.57 in.) 35 mm (1.38 in.)
    2. GTY1065058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.
        • SST: 09564-33010 
      2. Using SST and a torque wrench, measure the turning torque of the front differential case tapered roller bearing while rotating SST at 10 rpm.
        • SST: 09564-33010 

        Standard Turning Torque

        0.97 to 1.13 N.m (10 to 11 kgf/cm, 9 to 10 in.lbf)

        Differential Drive Pinion Shim Thickness

        Part Number Thickness
        mm (in.)        		 Mark
        90564-75002 1.10 (0.0433) 50
        90564-75003 1.13 (0.0445) 51
        90564-75004 1.16 (0.0457) 52
        90564-75005 1.19 (0.0469) 53
        90564-75006 1.22 (0.0480) 54
        90564-75007 1.25 (0.0492) 55
        90564-75008 1.28 (0.0504) 56
        90564-75009 1.31 (0.0516) 57
        90564-75010 1.34 (0.0528) 58
        90564-75011 1.37 (0.0539) 59
        90564-75012 1.40 (0.0551) 60
        90564-75013 1.43 (0.0563) 61
        90564-75014 1.46 (0.0575) 62
        90564-75015 1.49 (0.0587) 63
        90564-75016 1.52 (0.0598) 64
        90564-75017 1.55 (0.0610) 65
        90564-75018 1.58 (0.0622) 66
        90564-75019 1.61 (0.0634) 67
        90564-75023 1.64 (0.0646) 68
        90564-75024 1.67 (0.0657) 69
        90564-75025 1.70 (0.0669) 70
        90564-75026 1.73 (0.0681) 71
        90564-75027 1.76 (0.0693) 72
        90564-75028 1.79 (0.0705) 73
        90564-75029 1.82 (0.0717) 74
        90564-75030 1.85 (0.0728) 75
        90564-75031 1.88 (0.0740) 76
        90564-75032 1.91 (0.0752) 77
        90564-75033 1.94 (0.0764) 78
        90564-75034 1.97 (0.0776) 79
        90564-75035 2.00 (0.0787) 80
      3. If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.
      4. Remove the 20 bolts and transaxle housing from the automatic transaxle case sub-assembly.
  12. ADJUST COUNTER DRIVEN GEAR TAPERED ROLLER BEARING PRELOAD 
    1. GTY1065253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the counter driven gear front tapered roller bearing (inner race) and the counter driven gear rear tapered roller bearing (inner race) with a sufficient amount of Toyota Genuine ATF WS.
      2. Install the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.
      3. Install the transaxle housing to the automatic transaxle case sub-assembly with the 9 bolts (A) and 11 bolts (B).

        Torque: 29.4 N.m (300 kgf/cm, 22 ft.lbf) 

        Bolt Length

        Bolt (A) Bolt (B)
        40 mm (1.57 in.) 35 mm (1.38 in.)
    2. GTY1065058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.
        • SST: 09564-33010 
      2. Using SST and a torque wrench, measure the turning torque of the pinion and counter driven gear tapered roller bearing while rotating SST at 10 rpm.
        • SST: 09564-33010 

        Standard Turning Torque

        Front differential case tapered roller bearing preload + 0.80 to 1.95 N.m (9 to 19 kgf/cm, 8 to 17 in.lbf)

      3. If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

        Pinion and Counter Driven Gear Shim Thickness

        Part Number Thickness
        mm (in.)        		 Mark
        90564-61146 1.18 (0.0465) AA
        90564-61147 1.21 (0.0476) AB
        90564-61127 1.24 (0.0488) AC
        90564-61128 1.27 (0.0500) AD
        90564-61129 1.30 (0.0512) AE
        90564-61130 1.33 (0.0524) AF
        90564-61131 1.36 (0.0535) AG
        90564-61132 1.39 (0.0547) AH
        90564-61133 1.42 (0.0559) AJ
        90564-61134 1.45 (0.0571) AK
        90564-61135 1.48 (0.0583) AL
        90564-61136 1.51 (0.0594) AM
        90564-61137 1.54 (0.0606) AN
        90564-61138 1.57 (0.0618) AP
        90564-61139 1.60 (0.0630) AR
        90564-61140 1.63 (0.0642) AS
        90564-61141 1.66 (0.0654) AT
        90564-61142 1.69 (0.0665) AU
        90564-61143 1.72 (0.0677) AV
        90564-61144 1.75 (0.0689) AW
        90564-61145 1.78 (0.0701) AX
        90564-61148 1.81 (0.0713) AY
        90564-61149 1.84 (0.0724) AZ
        90564-61150 1.87 (0.0736) BA
        90564-61151 1.90 (0.0748) BB
        90564-61152 1.93 (0.0760) BC
        90564-61153 1.96 (0.0772) BD
        90564-61154 1.99 (0.0783) BE
        90564-61155 2.02 (0.0795) BF
        90564-61156 2.05 (0.0807) BG
        90564-61157 2.08 (0.0819) BH
        90564-61158 2.11 (0.0831) BJ
        90564-61159 2.14 (0.0843) BK
        90564-61160 2.17 (0.0854) BL
        90564-61161 2.20 (0.0866) BM
    3. GTY1065113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL AUTOMATIC TRANSMISSION CASE STRAIGHT PIN 

    HINT: 

    It is not necessary to remove the automatic transmission case straight pins unless they are being replaced.

    1. GTY1062396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a plastic-faced hammer, tap in 2 new automatic transmission case straight pins to the specified protrusion height.

        Protrusion Height

        10.7 to 11.3 mm (0.421 to 0.445 in.)

  14. INSTALL NO. 2 TRANSAXLE CASE PLUG 
    1. GTY1062933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply adhesive to 2 or 3 threads on the ends of the No. 2 transaxle case plugs.

        Adhesive

        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

        NOTE:

        Make sure to install the No. 2 transaxle case plugs immediately after applying adhesive to prevent foreign matter from attaching to them.

      2. Using a 6 mm socket hexagon wrench, install the 3 No. 2 transaxle case plugs and 3 new gaskets to the automatic transaxle case sub-assembly.

        Torque: 17 N.m (173 kgf/cm, 13 ft.lbf) 

      3. Using a 6 mm socket hexagon wrench, install the 3 No. 2 transaxle case plugs and 3 new gaskets to the transaxle housing.

        Torque: 17 N.m (173 kgf/cm, 13 ft.lbf) 

  15. INSTALL NO. 1 TRANSAXLE CASE PLUG 
    1. GTY1063064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat 8 new O-rings with Toyota Genuine ATF WS and install them to the 8 No. 1 transaxle case plugs.
      2. Install the 4 No. 1 transaxle case plugs to the automatic transaxle case sub-assembly.

        Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf) 

      3. Install the 4 No. 1 transaxle case plugs to the transaxle housing.

        Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf) 

  16. INSTALL NEEDLE ROLLER BEARING 
    1. GTY1062846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a press, install a new needle roller bearing to the transaxle housing.
        • SST: 09950-60011 
          1. 09951-00560
        • SST: 09950-70010 
          1. 09951-07200
        NOTE:

        Be careful not to damage the transaxle housing.

  17. INSTALL FRONT DRIVE SHAFT OIL SEAL LH 
    1. GTY1062471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a hammer, install a new front drive shaft oil seal LH to the automatic transaxle case sub-assembly.
        • SST: 09649-17010 
        • SST: 09950-70010 
          1. 09951-07200

        Standard Depth

        -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

  18. INSTALL FRONT DRIVE SHAFT OIL SEAL RH 
    1. GTY1061748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a hammer, install a new front drive shaft oil seal RH to the transaxle housing.
        • SST: 09316-10010 
        • SST: 09950-70010 
          1. 09951-07200

        Standard Depth

        -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

  19. INSTALL TRANSAXLE CASE OIL SEAL 
    1. GTY1062410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Clean and degrease the oil seal press-in surface.
      2. Using SST and a hammer, install a new transaxle case oil seal to the transaxle housing.
        • SST: 09950-60011 
          1. 09951-00640
        • SST: 09950-70010 
          1. 09951-07200

        Standard Depth

        -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      3. Apply MP grease to the lip of the transaxle case oil seal.
  20. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. GTY1061754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using SST and a hammer, install a new manual valve lever shaft oil seal to the automatic transaxle case sub-assembly.
        • SST: 09950-60011 
          1. 09951-00210
        • SST: 09950-70010 
          1. 09951-07200

        Standard Depth

        -0.3 to 0.4 mm (-0.0118 to 0.0157 in.)

      2. Apply MP grease to the lip of the manual valve lever shaft oil seal.
  21. INSTALL 1ST AND REVERSE BRAKE PISTON 
    1. GTY1062935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 1st And Reverse Brake Return Spring Sub-assembly *2 1st And Reverse Brake Piston
      1. Apply a light coat of Toyota Genuine ATF WS to 2 new O-rings and install them to the 1st and reverse brake piston.
        NOTE:
        • Make sure to correctly distinguish between the inner side and outer side O-rings.
        • Be careful not to damage or twist the O-rings.
      2. Set the 1st and reverse brake return spring sub-assembly on the 1st and reverse brake piston.
      3. Install the 1st and reverse brake piston with 1st and reverse brake return spring sub-assembly to the automatic transaxle case sub-assembly.
        NOTE:

        Make sure that the O-rings are not damaged or do not jump out of position during installation.

  22. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. GTY1061699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap ring opening within this area. - -
      1. Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.
        • SST: 09380-60012 
          1. 09381-06020
          2. 09381-06050
          3. 09381-06070
        • SST: 09950-70010 
          1. 09951-07200
        NOTE:

        Stop the press when the 1st and reverse brake return spring sub-assembly is flush with the snap ring groove.

      2. Using a screwdriver with its tip wrapped with protective tape, set the snap ring on the automatic transaxle case sub-assembly as shown in the illustration.
        NOTE:

        The opening of the snap ring should be within the area shown in the illustration (spline portion).

      3. Using a screwdriver with its tip wrapped with protective tape, install the snap ring into the snap ring groove of the automatic transaxle case sub-assembly.
        NOTE:
        • Be careful not to damage the automatic transaxle case sub-assembly.
        • Make sure that the snap ring is installed in the groove of the automatic transaxle case sub-assembly correctly.
  23. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON 
  24. INSTALL 2ND BRAKE BRAKE DISC 
    1. GTY1062403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 2nd Brake Brake Flange *2 2nd Brake Brake Disc
      *3 2nd Brake Brake Plate - -
      *a Snap Ring Side *b 2nd Brake Brake Disc Side
      *c Snap ring opening within this area. - -
      1. Install the 5 2nd brake brake plates, 5 2nd brake brake discs and 2nd brake brake flange to the automatic transaxle case sub-assembly.
        NOTE:

        Assemble the 2nd brake brake flange with its tapered surface facing toward the 2nd brake brake disc.

      2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the automatic transaxle case sub-assembly.
        NOTE:

        The opening of the snap ring should be within the area shown in the illustration (spline portion).

  25. INSPECT CLEARANCE OF B-2 BRAKE 

    See step  18

  26. INSTALL DIRECT CLUTCH DRUM OIL SEAL RING 
    1. GTY1063075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a small amount of MP grease to the entire circumference of the direct clutch drum oil seal ring installation groove portion.

        HINT: 

        By applying MP grease, the wobble within the direct clutch drum oil seal ring installation groove will be eliminated, preventing damage to the direct clutch drum oil seal ring at the time of front planetary gear assembly installation.

      2. Coat 2 new direct clutch drum oil seal rings with Toyota Genuine ATF WS and install them to the automatic transaxle case sub-assembly.
        NOTE:

        While making the spread of the opening of the direct clutch drum oil seal ring as small as possible, install it to the automatic transaxle case sub-assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  27. INSTALL C-2 CLUTCH PISTON 
    1. GTY1062677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a light coat of Toyota Genuine ATF WS to 2 new O-rings and install them to the intermediate shaft sub-assembly.
        NOTE:

        Be careful not to damage or twist the O-ring.

      2. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the C-2 clutch piston.
      3. Install the C-2 clutch piston to the intermediate shaft sub-assembly.
        NOTE:
        • Make sure the lip is not cut or folded.
        • Be careful not to damage the lip seal of the C-2 clutch piston.
  28. INSTALL CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. GTY1062583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL C-2 CLUTCH BALANCER 
    1. GTY1062645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the C-2 clutch balancer.
      2. Install the C-2 clutch balancer to the intermediate shaft sub-assembly.
        NOTE:
        • Make sure the lip is not cut or folded.
        • Be careful not to damage the lip seal of the C-2 clutch balancer.
      3. Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.
        • SST: 09387-00020 
        NOTE:

        Stop the press when the clutch return spring sub-assembly is flush with the snap ring groove.

      4. Using SST, install the snap ring to the intermediate shaft sub-assembly.
        • SST: 09350-30020 
          1. 09350-07070
        NOTE:

        Make sure that the snap ring is installed in the groove of the intermediate shaft sub-assembly correctly.

  30. INSTALL NO. 2 CLUTCH DISC 
    1. GTY1062648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Direct Clutch Flange *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate - -
      *a Snap Ring Side *b No. 2 Clutch Disc Side
      1. Install the 4 No. 2 clutch plates, 4 No. 2 clutch discs and direct clutch flange to the intermediate shaft sub-assembly.
        NOTE:

        Assemble the direct clutch flange with its tapered surface facing toward the No. 2 clutch disc.

      2. Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the intermediate shaft sub-assembly.
        NOTE:
        • Be careful not to damage the intermediate shaft sub-assembly.
        • Make sure that the snap ring is installed in the groove of the intermediate shaft sub-assembly correctly.
  31. INSTALL NO. 1 THRUST BEARING RACE 
    1. GTY1062889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 1 thrust bearing race with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

        No. 1 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        49.6 (1.95) 68.7 (2.70)
        NOTE:

        Securely insert the claw of the No. 1 thrust bearing race into the hole of the automatic transaxle case sub-assembly.

  32. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. GTY1062944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        47.5 (1.87) 63.9 (2.52)
        NOTE:

        Make sure to assemble the thrust needle roller bearing in the correct direction.

  33. INSTALL C-2 CLUTCH ASSEMBLY 
    1. GTY1062089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the C-2 clutch assembly to the automatic transaxle case sub-assembly.

        HINT: 

        When installing the C-2 clutch assembly, if the thrust needle roller bearing falls off, coat the C-2 clutch assembly installation surface with MP grease and install the parts.

  34. INSPECT CLEARANCE OF C-2 CLUTCH 

    See step  17

  35. INSTALL NO. 2 THRUST BEARING RACE 
    1. GTY1063037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 2 thrust bearing race with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.

        No. 2 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        22 (0.866) 39.8 (1.57)
  36. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. GTY1062447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        22 (0.866) 40.29 (1.59)
  37. INSTALL NO. 4 PLANETARY CARRIER THRUST WASHER 
    1. GTY1061815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the No. 4 planetary carrier thrust washer to the rear planetary gear assembly.

        HINT: 

        Securely insert each protrusion of the No. 4 planetary carrier thrust washer into each indentation of the rear planetary gear assembly.

  38. INSTALL REAR PLANETARY GEAR ASSEMBLY 
    1. GTY1062199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear planetary gear assembly to the C-2 clutch assembly.

        HINT: 

        When installing the rear planetary gear assembly, if the No. 4 planetary carrier thrust washer falls off, coat the rear planetary gear assembly installation surface with MP grease and install the parts.

  39. INSTALL NO. 3 PLANETARY CARRIER THRUST WASHER 
    1. GTY1063953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 3 planetary carrier thrust washer with Toyota Genuine ATF WS and install it to the rear planetary gear assembly.
        NOTE:

        Securely insert the claw of the No. 3 planetary carrier thrust washer into the hole of the rear planetary gear assembly.

  40. INSTALL NO. 1 BRAKE DISC 
    1. GTY1063214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Brake Flange *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate - -
      *a Snap Ring Side *b No. 1 Brake Disc Side
      *c Snap ring opening within this area. - -
      1. Install the 4 No. 1 brake plates, 4 No. 1 brake discs and No. 1 brake flange to the counter drive gear sub-assembly.
        NOTE:
        • Be careful during assembly because there are 2 types of No. 1 brake plates with different thicknesses.
        • Assemble the No. 1 brake flange with its tapered surface facing toward the No. 1 brake disc.
      2. Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the counter drive gear sub-assembly.
        NOTE:
        • Be careful not to damage the counter drive gear sub-assembly.
        • Make sure that the snap ring is installed in the groove of the counter drive gear sub-assembly correctly.
        • The opening of the snap ring should be within the area shown in the illustration (spline portion).
  41. INSTALL COUNTER DRIVE GEAR SUB-ASSEMBLY 
    1. GTY1065280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Clean and degrease the counter drive gear sub-assembly installation bolts and the 7 bolt holes.
        NOTE:

        If the bolts are tightened without cleaning and degreasing the bolts and bolt holes, the tightening torque will be too high and the counter drive gear sub-assembly or automatic transaxle case sub-assembly may be damaged.

      2. Coat a new O-ring with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      3. Install the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.
    2. GTY1065373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      "TORX" Bolt Bolt
      1. Temporarily install the 2 "TORX" bolts and 5 bolts.
      2. Tighten the 5 bolts.

        Torque: 76 N.m (775 kgf/cm, 56 ft.lbf) 

      3. Using a T50 "TORX" socket wrench, tighten the 2 "TORX" bolts.

        Torque: 31.8 N.m (324 kgf/cm, 23 ft.lbf) 

  42. INSPECT CLEARANCE OF B-1 BRAKE 

    See step  16

  43. INSTALL PARKING LOCK SLEEVE 
    1. GTY1062501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the parking lock sleeve with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
  44. INSTALL PARKING LOCK PAWL 
    1. GTY1062794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the parking lock pawl with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
  45. INSTALL PARKING LOCK PAWL SHAFT 
    1. GTY1063052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the parking lock pawl shaft with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
  46. INSTALL PARKING LOCK PAWL TORSION SPRING 
    NOTE:

    Securely insert the parking lock pawl torsion spring all the way into the parking lock pawl shaft.
    1. GTY1062739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the parking lock pawl torsion spring to the automatic transaxle case sub-assembly as shown in the illustration.
  47. INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. GTY1062332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the manual valve lever shaft sub-assembly to the automatic transaxle case sub-assembly.
        NOTE:

        When installing the manual valve lever shaft sub-assembly, be careful not to damage the manual valve lever shaft oil seal.

  48. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    NOTE:

    Securely align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly.
    1. GTY1059326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Valve Lever Shaft Sub-assembly *2 Parking Lock Rod Sub-assembly
      1. Install the parking lock rod sub-assembly as shown in the illustration.
  49. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING 
  50. INSTALL PAWL STOPPER PLATE 

    Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

  51. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. GTY1062448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the manual valve lever sub-assembly to the automatic transaxle case sub-assembly.
        NOTE:

        The pin portion of the manual valve lever shaft sub-assembly must be inserted into the slot of the manual valve lever sub-assembly.

  52. INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. GTY1064452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat a new O-ring with Toyota Genuine ATF WS and install it to the manual valve lever shaft sub-assembly.
        NOTE:

        Ensure that the O-ring is not twisted.

      2. Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and install the manual valve lever shaft sub-assembly.

        HINT: 

        Installing the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.

      3. Secure the manual valve lever shaft sub-assembly to the automatic transaxle case sub-assembly with the bolt.

        Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

  53. INSTALL FORWARD CLUTCH PISTON 
    1. GTY1064178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a light coat of Toyota Genuine ATF WS to a new D-ring and install it to the clutch drum sub-assembly.

        HINT: 

        • Be careful not to damage or twist the D-ring.
        • The rounded surface of the D-ring will be on the outer side of the ring groove.
      2. Apply a light coat of Toyota Genuine ATF WS to a new O-ring and install it to the clutch drum sub-assembly.
        NOTE:

        Be careful not to damage or twist the O-ring.

      3. Apply a light coat of Toyota Genuine ATF WS to the forward clutch piston and install it to the clutch drum sub-assembly.
        NOTE:
        • Make sure that the O-ring and D-ring are not damaged or do not jump out of position during installation.
        • Make sure the lip is not cut or folded.
  54. INSTALL REAR CLUTCH PISTON RETURN COMPRESSION SPRING 
    1. GTY1064165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the rear clutch piston return compression spring to the forward clutch piston.
        NOTE:

        Make sure to install in the correct direction.

  55. INSTALL NO. 1 CLUTCH BALANCER 
    1. GTY1063692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the forward clutch piston.
      2. Install the No. 1 clutch balancer to the forward clutch piston.
        NOTE:

        Be careful not to damage the lip seal of the forward clutch piston.

      3. Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.
        • SST: 09320-89010 
        NOTE:

        Stop the press when the rear clutch piston return compression spring is flush with the snap ring groove.

      4. Using SST, install the snap ring to the clutch drum sub-assembly.
        • SST: 09350-30020 
          1. 09350-07070
        NOTE:

        Make sure that the snap ring is installed in the groove of the clutch drum sub-assembly correctly.

  56. INSTALL FRONT CLUTCH CLUTCH DISC 
    1. GTY1064553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Forward Clutch Flange *2 Front Clutch Clutch Disc
      *3 Forward Multiple Disc Clutch Clutch Plate - -
      *a Snap Ring Side *b Front Clutch Clutch Disc Side
      1. Install the 4 forward multiple disc clutch clutch plates, 4 front clutch clutch discs and forward clutch flange to the clutch drum sub-assembly.
        NOTE:

        Assemble the forward clutch flange with its tapered surface facing toward the front clutch clutch disc.

      2. Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the clutch drum sub-assembly.
        NOTE:
        • Be careful not to damage the clutch drum sub-assembly.
        • Make sure that the snap ring is installed in the groove of the clutch drum sub-assembly correctly.
  57. INSTALL TOLERANCE RING 
  58. INSTALL NO. 5 THRUST BEARING RACE 
    1. GTY1062929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 5 thrust bearing race with Toyota Genuine ATF WS and install it to the sun gear input hub sub-assembly.

        No. 5 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        38.9 (1.53) 50.3 (1.98)
  59. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. GTY1063185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the sun gear input hub sub-assembly.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        37.6 (1.48) 48.73 (1.92)
  60. INSTALL C-1 CLUTCH ASSEMBLY 
  61. INSTALL REAR PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. GTY1064492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

        Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        31 (1.22) 42.5 (1.67)
      2. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        31 (1.22) 42.5 (1.67)
      3. Coat the No. 4 thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

        No. 4 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        32 mm (1.259 in.) 43.5 (1.71)
      4. Install the planetary sun gear sub-assembly to the rear planetary sun gear sub-assembly.
      5. Using SST and a press, install the rear planetary sun gear sub-assembly to the C-1 clutch assembly.
        • SST: 09950-60011 
          1. 09951-00460
        • SST: 09950-70010 
          1. 09951-07100
      6. Coat the No. 3 thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

        No. 3 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        23.3 (0.917) 39.8 (1.57)
  62. INSPECT CLEARANCE OF C-1 CLUTCH 

    See step  15

  63. INSTALL C-1 CLUTCH ASSEMBLY 
    1. GTY1062118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the C-1 clutch assembly to the counter drive gear sub-assembly.

        HINT: 

        When installing the C-1 clutch assembly, if the No. 3 thrust bearing race falls off, coat the rear planetary sun gear sub-assembly installation surface with MP grease and then install the parts.

  64. INSTALL NO. 6 THRUST BEARING RACE 
    1. GTY1063315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 6 thrust bearing race with Toyota Genuine ATF WS and install it to the C-1 clutch assembly.

        No. 6 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        34.3 (1.35) 46 (1.81)
  65. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. GTY1063997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-1 clutch assembly.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        35.2 (1.39) 49.2 (1.94)
  66. INSTALL FRONT PLANETARY RING GEAR 
    1. GTY1063352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the front planetary ring gear flange to the front planetary ring gear.
      2. Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the front planetary ring gear.
        NOTE:

        Be careful not to damage the front planetary ring gear and front planetary ring gear flange.

      3. Install the front planetary ring gear with front planetary ring gear flange to the C-1 clutch assembly.
  67. INSTALL REAR INPUT SHAFT OIL SEAL RING 
    1. GTY1061853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a small amount of MP grease to the entire circumference of the rear input shaft oil seal ring installation groove portion.

        HINT: 

        By applying MP grease, the wobble within the rear input shaft oil seal ring installation groove will be eliminated, preventing damage to the rear input shaft oil seal ring at the time of front planetary gear assembly installation.

      2. Coat 2 new rear input shaft oil seal rings with Toyota Genuine ATF WS and install them to the front planetary gear assembly.
        NOTE:

        While making the spread of the opening of the rear input shaft oil seal ring as small as possible, install it to the front planetary gear assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  68. INSTALL INPUT SHAFT OIL SEAL RING 
    1. GTY1062258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a small amount of MP grease to the entire circumference of the input shaft oil seal ring installation groove portion.

        HINT: 

        By applying MP grease, the wobble within the input shaft oil seal ring installation groove will be eliminated, preventing damage to the input shaft oil seal ring at the time of the front oil pump assembly and torque converter assembly installation.

      2. Coat 5 new input shaft oil seal rings with Toyota Genuine ATF WS and install them to the front planetary gear assembly.
        NOTE:

        While making the spread of the opening of the input shaft oil seal ring as small as possible, install it to the front planetary gear assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  69. INSTALL NO. 7 THRUST BEARING RACE 
    1. GTY1063400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 7 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.

        No. 7 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        58.8 (2.31) 71.4 (2.81)
        NOTE:

        Securely insert the claw of the No. 7 thrust bearing race into the hole of the front planetary gear assembly.

  70. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. GTY1064145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the front planetary ring gear.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        57.3 (2.26) 70.94 (2.79)
  71. INSTALL FRONT PLANETARY GEAR ASSEMBLY 
    1. GTY1063071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the front planetary gear assembly to the front planetary ring gear.

        HINT: 

        When installing the front planetary gear assembly, if the No. 7 thrust bearing race falls off, coat the front planetary gear assembly installation surface with MP grease and install the parts.

  72. INSTALL NO. 8 THRUST BEARING RACE 
    1. GTY1063022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 8 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.

        No. 8 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        28.7 (1.13) 48 (1.89)
  73. INSTALL THRUST NEEDLE ROLLER BEARING 
    1. GTY1064086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the front planetary gear assembly.

        Thrust Needle Roller Bearing Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        28.7 (1.13) 48 (1.89)
  74. INSTALL NO. 9 THRUST BEARING RACE 
    1. GTY1063092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the No. 9 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.

        No. 9 Thrust Bearing Race Diameter

        Inside
        mm (in.)        		 Outside
        mm (in.)
        29.9 (1.18) 49.5 (1.95)
  75. INSTALL PLANETARY SUN GEAR 
    1. GTY1063983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. INSTALL NO. 2 PLANETARY CARRIER THRUST WASHER 
    1. GTY1064349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the No. 2 planetary carrier thrust washer to the front planetary gear assembly.
        NOTE:

        Securely insert each protrusion of the No. 2 planetary carrier thrust washer into each indentation of the front planetary gear assembly.

  77. INSPECT CLEARANCE OF C-4 CLUTCH 

    See step  14

  78. INSPECT CLEARANCE OF C-3 CLUTCH 

    See step  13

  79. INSTALL C-3 AND C-4 CLUTCH ASSEMBLY 
  80. INSTALL PLANETARY CARRIER THRUST WASHER 
    1. GTY1064470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the planetary carrier thrust washer to the C-3 and C-4 clutch assembly.
        NOTE:

        Securely insert the protrusion of the planetary carrier thrust washer into the indentation of the C-3 and C-4 clutch assembly.

  81. INSTALL FRONT OIL PUMP ASSEMBLY 
    1. GTY1062815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the front oil pump assembly to the automatic transaxle case sub-assembly with the 7 bolts.

        Torque: 24.5 N.m (250 kgf/cm, 18 ft.lbf) 

        Bolt Length

        Bolt (A) Bolt (B)
        40 mm (1.57 in.) 30 mm (1.18 in.)
  82. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. GTY1064214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Manual Detent Spring Sub-assembly *2 Manual Valve Lever Shaft Sub-assembly
      *a Correct *b Incorrect
      1. Install the manual detent spring sub-assembly to the front oil pump assembly with the bolt.

        Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

        NOTE:
        • Securely insert the claw of the manual detent spring sub-assembly into the hole of the front oil pump assembly.
        • Check that the roller portion of the manual detent spring sub-assembly is engaged with the manual valve lever shaft sub-assembly.
  83. INSTALL OIL PUMP SPROCKET REAR THRUST WASHER 
    1. GTY1063263Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the oil pump sprocket rear thrust washer to the front oil pump assembly.
        NOTE:

        Securely insert the protrusion of the oil pump sprocket rear thrust washer into the indentation of the front oil pump assembly.

  84. INSTALL TRANSMISSION DRIVE CHAIN 
    1. GTY1064365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Oil Pump Drive Gear - -
      *a Correct *b Incorrect
      1. Using a screwdriver with its tip wrapped in protective tape, align the cutout of the front oil pump drive gear with the position (*a) shown in the illustration.
        NOTE:

        Do not pry with excessive force when aligning the cutout of the front oil pump drive gear.

    2. GTY1062679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly to the front oil pump assembly.
        NOTE:
        • To avoid damaging the bush of the front oil pump assembly, install the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.
        • Align the cutout of the oil pump drive shaft sub-assembly and the cutout of the front oil pump drive gear, and install the parts.
  85. INSTALL OIL PUMP SPROCKET FRONT THRUST WASHER 
    1. GTY1063291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the oil pump sprocket front thrust washer to the transmission oil pump drive sprocket.
        NOTE:

        Securely insert the long protrusion of the oil pump sprocket rear thrust washer into the slot of the oil pump sprocket front thrust washer.

  86. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. GTY1062864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Apply a small amount of MP grease to the entire circumference of the clutch drum oil seal ring installation groove portion.

        HINT: 

        By applying MP grease, the wobble within the clutch drum oil seal ring installation groove will be eliminated, preventing damage to the clutch drum oil seal ring at the time of torque converter assembly installation.

      2. Coat a new clutch drum oil seal ring with Toyota Genuine ATF WS and install it to the front oil pump assembly.
        NOTE:

        While making the spread of the opening of the clutch drum oil seal ring as small as possible, install it to the front oil pump assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  87. INSTALL NO. 1 BREATHER PLUG (ATM) 
    1. GTY1063866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Coat the O-ring portion of the No. 1 breather plug (ATM) with Toyota Genuine ATF WS.
      2. Engage each claw to install a new No. 1 breather plug (ATM) to the automatic transaxle case sub-assembly.
        NOTE:

        Securely push in the No. 1 breather plug (ATM) until the No. 1 breather plug (ATM) is engaged.

        HINT: 

        Install the No. 1 breather plug (ATM) with its detent aligned with the indented portion of the automatic transaxle case sub-assembly.

  88. INSTALL DIFFERENTIAL CASE ASSEMBLY 
  89. INSTALL TRANSMISSION LUBE APPLY TUBE 
    1. GTY1064481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct *b Incorrect
      1. Install the transmission lube apply tube to the transaxle housing.
        NOTE:

        Insert the transmission lube apply tube until its spool portion is contacting the transaxle housing.

      2. Install the clamp to the transaxle housing with the bolt.

        Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

  90. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. GTY1063224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct *b Incorrect
      1. Install the differential gear lube apply tube to the transaxle housing.
        NOTE:

        Insert the differential gear lube apply tube until its spool portion is contacting the transaxle housing.

  91. INSTALL TRANSMISSION OIL CLEANER MAGNET 
  92. INSTALL TRANSAXLE HOUSING OIL SEPARATOR 

    Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

  93. INSTALL TRANSAXLE HOUSING 
    NOTE:

    When installing the transaxle housing, check that the transmission drive chain rotates smoothly.
    1. GTY1063314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transaxle Case Gasket *2 O-ring
      Area to be cleaned - -
      1. Peel off the old seal packing from the transaxle housing and automatic transaxle case sub-assembly installation surface, and clean it.
        NOTE:

        Do not damage the installation surface.

      2. Clean the 20 bolts and bolt holes in the automatic transaxle case sub-assembly.
      3. Clean the inner chamfer of the automatic transaxle case sub-assembly shown in the illustration.
      4. Apply seal packing to the automatic transaxle case sub-assembly as shown in the illustration.

        Seal Packing

        Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

        Standard Seal Diameter

        1.8 mm (0.0709 in.)

        NOTE:

        After applying seal packing, install the transaxle housing within 3 minutes and tighten the bolts within 20 minutes of applying the seal packing.

      5. Coat 5 new transaxle case gaskets with Toyota Genuine ATF WS and install them to the front oil pump assembly.
      6. Coat a new O-ring with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.
      7. Install the transaxle housing to the automatic transaxle case sub-assembly with the 9 bolts (A) and 11 bolts (B).

        Torque: 29.4 N.m (300 kgf/cm, 22 ft.lbf) 

        Bolt Length

        Bolt (A) Bolt (B)
        40 mm (1.57 in.) 35 mm (1.38 in.)
  94. INSPECT INPUT SHAFT END PLAY 

    See step  12

  95. INSTALL TRANSMISSION REVOLUTION SENSOR (NC) 

    Refer to PROCEDURE - Step 3

  96. INSTALL TRANSMISSION REVOLUTION SENSOR (NT) 

    Refer to PROCEDURE - Step 3

  97. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    Refer to PROCEDURE - Step 1
  98. INSTALL TRANSMISSION WIRE 
    Refer to INSTALLATION [11/2021 - ]
  99. INSTALL TRANSMISSION CASE SIDE COVER 
    Refer to PROCEDURE - Step 2
  100. INSTALL NO. 1 OIL COOLER OUTLET TUBE SUB-ASSEMBLY 
    1. GTY1064403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Union Nut Wrench *b Torque Wrench Fulcrum Length
      1. Coat a new O-ring with Toyota Genuine ATF WS and install it to the No. 1 oil cooler outlet tube sub-assembly.
        NOTE:

        Ensure that the O-ring is not twisted.

      2. Using a 19 mm union nut wrench, install the No. 1 oil cooler outlet tube sub-assembly to the automatic transaxle case sub-assembly.

        Specified Tightening Torque 

        Torque: 31.1 N.m (317 kgf/cm, 23 ft.lbf) 

        HINT: 

        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

          Refer to PRECAUTION [11/2021 - ]

        • When using a union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

          26.7 N.m (272 kgf/cm, 20 ft.lbf)

  101. INSTALL OIL COOLER UNION SUB-ASSEMBLY 
    1. GTY1063429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt *2 Gasket
      1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.
      2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
      3. Tighten the oil cooler union bolt.

        Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

      4. Tighten the bolt.

        Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  102. INSTALL NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. GTY1062242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 6 mm socket hexagon wrench, install the No. 1 transmission oil filler tube to the transaxle housing.

        Torque: 1.7 N.m (17 kgf/cm, 15 in.lbf) 

  103. INSTALL OVERFLOW PLUG 
    1. GTY1062796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a 10 mm socket hexagon wrench, install the overflow plug and a new gasket to the transaxle housing.

        Torque: 50 N.m (510 kgf/cm, 37 ft.lbf) 

        NOTE:

        To prevent the gasket from being deformed when tightening, coat the gasket with Toyota Genuine ATF WS.

  104. INSTALL REFILL PLUG 
    1. GTY1062979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the refill plug and a new gasket to the automatic transaxle case sub-assembly.

        Torque: 49 N.m (500 kgf/cm, 36 ft.lbf) 

        NOTE:

        To prevent the gasket from being deformed when tightening, coat the gasket with Toyota Genuine ATF WS.

  105. INSTALL SHIFT CONTROL ACTUATOR BRACKET 
    1. GTY1062899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the shift control actuator bracket to the automatic transaxle assembly with the 2 bolts (A) and 2 bolts (B).

        Bolt Length

        Bolt (A) Bolt (B)
        25 mm (0.984 in.) 20 mm (0.787 in.)
      2. Fully tighten the bolt (A).

        Torque: 17.5 N.m (178 kgf/cm, 13 ft.lbf) 

      3. Fully tighten the bolt (B).

        Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

      4. Fully tighten the bolt ((A) and (B)).

        Bolt (A) 

        Torque: 17.5 N.m (178 kgf/cm, 13 ft.lbf) 

        Bolt (B) 

        Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  106. INSTALL SHIFT CONTROL ACTUATOR ASSEMBLY 
    NOTE:
    • If the shift control actuator assembly has been struck or dropped, replace it.
    • Do not rotate the spline part (*a) of the shift control actuator assembly.
      GTY1065038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. GTY1062868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Temporarily install the shift control actuator assembly to the shift control actuator bracket with the 3 bolts.
      2. Fully tighten the 3 bolts.

        Torque: 17.5 N.m (178 kgf/cm, 13 ft.lbf) 

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