Removal [03/2022 - 03/2024]: Procedure
- REMOVE DRIVE SHAFT BEARING BRACKET
- REMOVE NO. 2 ENGINE COVER
- REMOVE V-RIBBED BELT
Refer to PROCEDURE - Step 2 - REMOVE GENERATOR ASSEMBLY
Refer to PROCEDURE - Step 5
- REMOVE COMPRESSOR ASSEMBLY WITH PULLEY
Refer to PROCEDURE - Step 6 - REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
- REMOVE NO. 2 TIMING CHAIN COVER INSULATOR
- REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
- REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
- REMOVE NO. 2 WATER HOSE CLAMP BRACKET
- SEPARATE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 10 - REMOVE MANIFOLD STAY
Refer to PROCEDURE - Step 12 - REMOVE EXHAUST MANIFOLD (TWC: Front Catalyst)
Refer to PROCEDURE - Step 13 - REMOVE EXHAUST MANIFOLD TO HEAD GASKET
Refer to PROCEDURE - Step 14
- DISCONNECT NO. 6 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 8
- REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 9 - DISCONNECT NO. 5 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 10 - REMOVE THROTTLE BODY GASKET
Refer to PROCEDURE - Step 11
- DISCONNECT NO. 3 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 8
- DISCONNECT NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 9
- REMOVE EGR COOLER ASSEMBLY
Refer to PROCEDURE - Step 10
- REMOVE EGR VALVE GASKET
Refer to PROCEDURE - Step 11
- REMOVE NO. 1 EGR COOLER GASKET
Refer to PROCEDURE - Step 12
- REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 3 - REMOVE EGR VALVE ADAPTER GASKET
Refer to PROCEDURE - Step 4
- REMOVE EGR INLET GASKET
Refer to PROCEDURE - Step 5
- REMOVE NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 7
- REMOVE EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 8 - REMOVE NO. 3 WATER BY-PASS PIPE
- REMOVE NO. 2 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 9 - REMOVE INTAKE MANIFOLD
Refer to PROCEDURE - Step 11 - REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Refer to PROCEDURE - Step 12
- DISCONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5 - REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 6 - REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to PROCEDURE - Step 7 - REMOVE FUEL PUMP SPACER GASKET
Refer to PROCEDURE - Step 8
- REMOVE FUEL PUMP LIFTER ASSEMBLY
Refer to PROCEDURE - Step 9
- REMOVE NO. 7 WATER BY-PASS HOSE
- REMOVE SENSOR WIRE
- REMOVE NO. 6 ENGINE WIRE
- REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 4 - REMOVE NO. 1 DELIVERY PIPE SPACER
Refer to PROCEDURE - Step 5
- REMOVE INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 6
- REMOVE NO. 5 ENGINE WIRE
Refer to PROCEDURE - Step 7
- REMOVE PORT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 8 - REMOVE FUEL DELIVERY PIPE
Refer to PROCEDURE - Step 3 - REMOVE DIRECT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 4 - REMOVE NOZZLE HOLDER CLAMP
Refer to PROCEDURE - Step 5
- REMOVE NO. 3 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 6 - REMOVE NO. 1 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 7
- REMOVE C-RING
Refer to PROCEDURE - Step 8
- REMOVE INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 9
- REMOVE FUEL INJECTOR SEAL
Refer to PROCEDURE - Step 10 - REMOVE IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2 - REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
- REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
- REMOVE PURGE VALVE (PURGE VSV)
Refer to PROCEDURE - Step 3
- REMOVE NO. 2 VACUUM SWITCHING VALVE BRACKET
- REMOVE WIRE HARNESS CLAMP BRACKET
- REMOVE STUD BOLT NOTE:
If a stud bolt is deformed or its threads are damaged, replace it.