Reassembly [10/2022 - ]: Procedure

Refer to PROCEDURE - Step 1

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Double-sided Tape	-	-
   	Cleaning Area	-	-

   1. Clean the surface of the rear door panel protector.

      1. Remove any remaining double-sided tape from the rear door panel sub-assembly.

      NOTE:

      • Installing the rear door weatherstrip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

      2. Wipe off any adhesive residue with cleaner.

   2. Install a new rear door panel protector.

      1. Peel off the release paper from a new rear door panel protector.

      2. Engage the 6 clips, 4 claws and Separate the double-sided tape to install the rear door panel protector.

      NOTE:

      • After removing the release paper, do not touch the surface of the tape with your fingers or cotton work gloves.
      • The application strength of the rear door panel protector will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

      HINT: 

      • Apply pressure so that it does not lift up from the rear door panel sub-assembly.
      • Pushing force: 50 N (5.1 kgf) for 3 seconds

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Double-sided Tape	-	-
   	Cleaning Area	-	-

   1. Clean the surface of the rear door panel sub-assembly.

      1. Remove any remaining double-sided tape from the rear door panel sub-assembly.

      NOTE:

      • Installing the rear door weatherstrip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

      2. Wipe off any adhesive residue with cleaner.

   2. Install a new rear door weatherstrip.

      1. Peel off the 2 release papers from a new rear door weatherstrip.

      2. Engage the 26 clips.

      NOTE:

      • After removing the release paper, do not touch the surface of the tape with your fingers or cotton work gloves.
      • The application strength of the rear door weatherstrip will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

      HINT: 

      • Apply pressure so that it does not lift up from the front door panel sub-assembly.
      • Pushing force: 50 N (5.1 kgf) for 3 seconds
   3. Engage the clip to install a new rear door weatherstrip.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	When reusing the bolt	-	-
   	Cleaning Area		Adhesive

   1. Clean the bolt holes in the vehicle body.
   2. When reusing the bolt:

      1. Clean the threads of the bolt.

      2. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

   3. Install the rear door check assembly with the 2 nuts and bolt.

      Bolt 

      Torque: 27 N.m (275 kgf/cm, 20 ft.lbf) 

      Nut 

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   MP grease

   -

   -

   1. Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.
   2. Engage the guide and claw to install the rear door outside handle frame sub-assembly as shown in the illustration.
   3. Engage the 2 clamps.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	snap	*2	rod
   	Insert in this Direction	-	-

   1. Insert the rear door outside handle assembly as shown in the illustration.
   2. Engage the snap as shown in the illustration to connect the rod.
   3. Using a T30 "TORX" socket wrench, install the rear door outside handle assembly with the 2 screws.

      Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

   4. Connect the connector.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   MP grease

   -

   -

   1. Apply MP grease to the sliding parts of the rear door window regulator assembly.
   2. Install the rear door window regulator assembly with the 6 nuts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

   3. Connect the connector.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the rear power window regulator switch assembly.
   2. Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.
   3. Move the rear door window regulator assembly so that the door glass bolt holes can be seen and turn the ignition switch off.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

   -

   -

   1. Disconnect the cable from the negative (-) auxiliary battery terminal.
   2. Disconnect the rear power window regulator switch assembly.
   3. Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
      NOTE:

      Do not damage the rear door glass sub-assembly.

   4. Install the rear door glass sub-assembly with the 2 bolts.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Lift up the rear door weatherstrip as shown in the illustration.
   2. Install the rear door rear guide seal assembly with the 2 screws and 2 bolts.

      Bolt 

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

   3. Install the rear door weatherstrip to the original position.
   4. Engage the guide and clip as shown in the illustration.

for T24A-FTS Gasoline Model:

Refer to PROCEDURE - Step 5

for T24A-FTS 1Motor-HEV Model:

Refer to PROCEDURE - Step 5

for A25A-FXS:

Refer to PROCEDURE - Step 5 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 5 [08/2023 - ]

Refer to WORK PROCEDURE [10/2022 - 08/2023] , or refer to WORK PROCEDURE [08/2023 - ]

HINT: 

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Refer to AUTOMATIC LEARNING CHART [10/2022 - 08/2023] , or refer to AUTOMATIC LEARNING CHART [08/2023 - ]

Refer to REGISTRATION [10/2022 - ]

Refer to OPERATION CHECK [10/2022 - ]