Installation [09/2020 - ]: Procedure

INSTALL COOLER CONDENSER ASSEMBLY

Engage the 2 guides and 2 claws to install the cooler condenser assembly to the intercooler cooling radiator assembly as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Do not damage the cooler condenser assembly or intercooler cooling radiator assembly when installing the cooler condenser assembly.

INSTALL COOLER CONDENSER ASSEMBLY WITH INTERCOOLER COOLING RADIATOR ASSEMBLY

Engage the 2 guides as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Do not damage the cooler condenser assembly with intercooler cooling radiator assembly or radiator assembly when installing the cooler condenser assembly with intercooler cooling radiator assembly.

Engage the 2 claws to install the cooler condenser assembly with intercooler cooling radiator assembly.
HINT:

If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.

Capacity

Add 40 cc (1.35 fl. oz)

Compressor Oil

ND-OIL 12 or equivalent

CONNECT NO. 7 INTERCOOLER COOLING WATER HOSE

Align the marking (orange) with the alignment mark, connect the No. 7 intercooler cooling water hose and engage the clip within the area shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	View A
*b	Alignment Mark
*c	Marking (Orange)
*d	Clip Installation Angle (90°)

NOTE:

Do not apply excessive force to the No. 7 intercooler cooling water hose.

CONNECT NO. 1 INTERCOOLER COOLING WATER HOSE

Align the marking (orange) with the alignment mark, connect the No. 1 intercooler cooling water hose and engage the clip within the area shown in the illustration.

*a	View A
*b	Alignment Mark
*c	Marking (Orange)
*d	Clip Installation Angle (90°)

NOTE:

Do not apply excessive force to the No. 1 intercooler cooling water hose.

CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
1. Remove the vinyl tape from the No. 1 cooler refrigerant discharge hose and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
  Compressor Oil
  
  ND-OIL 12 or equivalent
3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.
4. Connect the No. 1 cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.
  Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)
CONNECT LIQUID TUBE SUB-ASSEMBLY A
1. Remove the vinyl tape from the liquid tube sub-assembly A and the connecting part of the cooler condenser assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
  Compressor Oil
  
  ND-OIL 12 or equivalent
3. Install the O-ring to the liquid tube sub-assembly A.
4. Connect the liquid tube sub-assembly A to the cooler condenser assembly with the 2 bolts.
  Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)
5. Engage the claw to close the service hole cover.
INSTALL UPPER RADIATOR SUPPORT
Refer to PROCEDURE - Step 5
CONNECT ENGINE ROOM MAIN WIRE
Refer to PROCEDURE - Step 9
INSTALL HOOD LOCK ASSEMBLY
Refer to PROCEDURE - Step 2
CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY
Refer to PROCEDURE - Step 11
INSTALL HOOD LOCK RELEASE LEVER PROTECTOR
Refer to PROCEDURE - Step 3
INSTALL INLET NO. 1 AIR CLEANER
Refer to PROCEDURE - Step 79
INSTALL FRONT BUMPER ASSEMBLY
Refer to INSTALLATION [10/2018 - 10/2022] , or refer to INSTALLATION [10/2022 - ]
ADD COOLANT (for Intercooler)
Refer to PROCEDURE - Step 2
INSPECT FOR COOLANT LEAK (for Intercooler)
Refer to PROCEDURE - Step 3
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
Refer to PROCEDURE - Step 2
WARM UP ENGINE
Refer to PROCEDURE - Step 3
INSPECT FOR REFRIGERANT LEAK
Refer to PROCEDURE - Step 4
ADJUST HOOD SUB-ASSEMBLY
Refer to PROCEDURE - Step 2