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Installation [09/2014 - 11/2017]: Procedure

WARNING: This page is about a different car, the 2017 Lexus RC 350, 2017 Lexus RC 300, 2016 Lexus RC 350, 2016 Lexus RC 300, and 2015 Lexus RC 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Install a new fuel suction tube set gasket to the fuel tank assembly.
    2. Connect the fuel return vent tube sub-assembly and set the fuel suction tube with pump and gauge assembly into the fuel tank assembly.
      NOTE:
      • Make sure that the fuel sender gauge assembly arm does not bend.
      • Do not damage the fuel return vent tube sub-assembly.
      • When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
    3. Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches in the fuel tank assembly.
      GTY512889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      Notch
  2. INSTALL FUEL PUMP GAUGE RETAINER 
    1. While pressing down on the fuel suction tube with pump and gauge assembly, temporarily install the fuel pump gauge retainer.
    2. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
      GTY497036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Insertion Point
      *b SST (Plate)
      *c SST (Claw)
      *d SST (Bolt)
      • SST: 09808-14030 
        1. 09808-01030
        2. 09808-01050
      • SST: 09808-01071 

      HINT: 

      Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

    3. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
    4. Install SST (handle) to SST (plate).
      GTY496279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Groove
      *c SST (Handle)
      *d SST (Plate)
      *e SST (Claw)
      Front Side
      • SST: 09808-14030 
        1. 09808-01010
        2. 09808-01030
        3. 09808-01050
      • SST: 09808-01071 
    5. Using SST, rotate the fuel pump gauge retainer so that the protrusions of the retainer are aligned with the grooves in the fuel tank assembly to install the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
      NOTE:
      • Do not use any tools other than specified in this operation as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.
      • Do not press down on SST excessively as this may make the retainer hard to rotate, and may damage components.
      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
      • Make sure that the fuel suction tube set gasket does not come off.
    6. Install the No. 1 fuel tube clamp.
  3. CONNECT FUEL TANK RETURN TUBE 
    1. Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.
      GTY457724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *a Fuel Tube Joint
      *b O-ring
      *c Correct
      *d Incorrect
      *e Collar
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint as shown in the illustration.
      • After installing the tube joint clip, check that the fuel tank return tube is securely connected by pulling on it.
  4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.
      GTY457724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *a Fuel Tube Joint
      *b O-ring
      *c Correct
      *d Incorrect
      *e Collar
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint as shown in the illustration.
      • After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [09/2014 - 10/2015] , or refer to INITIALIZATION [10/2015 - 11/2017]

  6. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  7. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.
    2. Clean and degrease the installation surfaces of the rear floor service hole cover and vehicle body.
    3. Connect the fuel pump connector.
    4. Install the rear floor service hole cover with new butyl tape.
  8. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 8

  9. INSTALL REAR SEAT CUSHION ASSEMBLY 

    Refer to PROCEDURE - Step 9

  10. PERFORM INITIALIZATION 
    1. Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

      Refer to INITIALIZATION [09/2014 - 11/2017]

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