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Home >> Lexus >> 2023 >> RX 500h >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Front) - Service Information >> FRONT BRAKE (for 6-Pot Caliper) >> Installation [10/2022 - ] >> Procedure

Installation [10/2022 - ]: Procedure

  1. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT 
    Refer to PROCEDURE - Step 1
  2. INSTALL FRONT DISC BRAKE PAD 
    1. GTY1125216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT DISC 
    1. GTY1124154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Identification Mark *b Matchmark
      1. Check the identification mark to determine the installation side.
        NOTE:

        The front disc needs to be installed to the correct side of the vehicle. There is a "Pink" identification mark, indicating the disc for the left wheel, or a "Green" identification mark, indicating the disc for the right wheel, engraved on the disc in the position shown in the illustration.

      2. Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.
        NOTE:

        When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

      3. Using a 5 mm hexagon socket wrench, install the bolt.

        Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

        NOTE:
        • Do not apply excessive force to the bolt and front disc.
        • Confirm that the head of the bolt is not protruding from the surface of the disc.
  4. INSTALL DISC BRAKE CYLINDER ASSEMBLY 

    Torque: 235 N.m (2396 kgf/cm, 173 ft.lbf) 

  5. CONNECT FRONT FLEXIBLE HOSE 
    1. GTY1122381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the front flexible hose to the disc brake cylinder assembly with a new union bolt and a new gasket.

        Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf) 

        NOTE:

        Install the front flexible hose lock securely into the lock hole in the disc brake cylinder assembly.

  6. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    1. GTY1124224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the cable to the negative (-) auxiliary battery terminal.

        for 1Motor-HEV Model: Refer to INSTALLATION [10/2022 - ]

        except 1Motor-HEV Model: Refer to INSTALLATION [10/2022 - 08/2023] , or refer to INSTALLATION [08/2023 - ]

      2. Perform the following procedure if air bleeding is not necessary:
        1. Turn the ignition switch ON.
        2. Depress the brake pedal and release it.
        3. Clear the DTCs.

          Refer to DTC CHECK / CLEAR [10/2022 - ]

  7. BLEED BRAKE LINE 

    except Gasoline Model: Refer to BLEEDING [10/2022 - ]

    for Gasoline Model: Refer to BLEEDING [10/2022 - ]

  8. INSTALL FRONT WHEEL 

    Refer to INSTALLATION [10/2022 - ]

  9. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    Refer to WORK PROCEDURE [10/2022 - ]

    HINT: 

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [10/2022 - 08/2023] , or refer to AUTOMATIC LEARNING CHART [08/2023 - ]