Installation [12/2017 - ]: Procedure
- INSTALL STUD BOLT NOTE:
If a stud bolt is deformed or its threads are damaged, replace it.
- INSTALL RADIATOR PIPE CLAMP
- Install the radiator pipe clamp to the camshaft housing sub-assembly LH with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
- Install the radiator pipe clamp to the camshaft housing sub-assembly LH with the bolt.
- INSTALL WIRE HARNESS CLAMP BRACKET
- Install the wire harness clamp bracket to the camshaft housing sub-assembly with the bolt.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
- Install the wire harness clamp bracket to the camshaft housing sub-assembly with the bolt.
- INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET
- Install the No. 1 exhaust pipe support bracket to the oil pan sub-assembly with the 2 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- Install the No. 1 exhaust pipe support bracket to the oil pan sub-assembly with the 2 bolts.
- INSTALL DRIVE SHAFT BEARING BRACKET (for 2WD)
- Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.
Torque: 63.7 N*m (650 kgf*cm, 47 ft.*lbf)
NOTE:Make sure that there is no oil on the threads of the bolts.
- Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.
- INSTALL NO. 2 TRANSFER STIFFENER PLATE (for AWD)
- Install the No. 2 transfer stiffener plate to the cylinder block sub-assembly with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
- Install the No. 2 transfer stiffener plate to the cylinder block sub-assembly with the 3 bolts.
- INSTALL NO. 5 CYLINDER BLOCK INSULATOR (w/ Oil Cooler)
- INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
- Install a new engine oil level dipstick guide O-ring to the engine oil level dipstick guide.
- Apply a light coat of engine oil to the engine oil level dipstick guide O-ring.
- Insert the engine oil level dipstick guide end into the oil pan sub-assembly.
- Install the engine oil level dipstick guide to the camshaft housing sub-assembly LH with the bolt.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
- Install the engine oil level dipstick to the engine oil level dipstick guide.
- INSTALL WATER PUMP PULLEY
Refer to PROCEDURE - Step 2
- INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
- Install the V-ribbed belt tensioner assembly with the 2 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
- Install the V-ribbed belt tensioner assembly with the 2 bolts.
- INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
Refer to PROCEDURE - Step 3
- INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET
- INSTALL COMPRESSOR AND MAGNETIC CLUTCH
Refer to PROCEDURE - Step 2 [12/2017 - 08/2019] , or refer to PROCEDURE - Step 2 [08/2019 - ]
- INSTALL GENERATOR ASSEMBLY
- for 180A Type:
Refer to PROCEDURE - Step 1
- for 150A Type:
Refer to PROCEDURE - Step 1
- for 180A Type:
- INSTALL V-RIBBED BELT
Refer to PROCEDURE - Step 1
- INSTALL NO. 2 VENTILATION HOSE
- Install the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.
- INSTALL VENTILATION HOSE
- Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.
- INSTALL NO. 2 WATER BY-PASS HOSE
- Install the No. 2 water by-pass hose to the water outlet and slide the clip to secure it.
- INSTALL NO. 3 WATER BY-PASS HOSE
- Install the No. 3 water by-pass hose to the water inlet pipe and slide the clip to secure it.
- INSTALL VACUUM PUMP ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL SENSOR WIRE
- Engage the 2 clamps and install the sensor wire to the water inlet pipe with the bolt.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
- Engage the 2 clamps and install the sensor wire to the water inlet pipe with the bolt.
- INSTALL KNOCK CONTROL SENSOR
Refer to INSTALLATION [09/2015 - ]