Removal [12/2021 - ]: Procedure
- REMOVE COMPRESSOR WITH MAGNET CLUTCH
Refer to REMOVAL [12/2021 - ]
- REMOVE GENERATOR ASSEMBLY
- for DENSO Made:
Refer to REMOVAL [12/2021 - ]
- for VALEO Made:
Refer to REMOVAL [12/2021 - ]
- for DENSO Made:
- REMOVE WATER OUTLET PIPE WITH WATER BY-PASS JOINT
Refer to REMOVAL [12/2021 - ]
- REMOVE OIL COOLER ASSEMBLY WITH OIL FILTER SUB-ASSEMBLY
Refer to REMOVAL [12/2021 - ]
- REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
- REMOVE CHAIN COVER AND COMPRESSOR BRACKET SUB-ASSEMBLY
- REMOVE V-RIBBED BELT TENSIONER SUB-ASSEMBLY
- REMOVE GENERATOR BRACKET SUB-ASSEMBLY
- DISCONNECT WATER BY-PASS PIPE
- REMOVE NO. 14 WATER BY-PASS HOSE
- REMOVE WATER INLET SUB-ASSEMBLY WITH THERMOSTAT
- REMOVE WATER BY-PASS HOSE ASSEMBLY
- REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY RH (for Intake Side of Bank 1)
Refer to PROCEDURE - Step 7 - REMOVE CAM TIMING OIL CONTROL SOLENOID O-RING RH (for Intake Side of Bank 1)
Refer to PROCEDURE - Step 8 - REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY RH (for Exhaust Side of Bank 1)
Refer to PROCEDURE - Step 9 - REMOVE CAM TIMING OIL CONTROL SOLENOID O-RING RH (for Exhaust Side of Bank 1)
Refer to PROCEDURE - Step 10 - REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY LH (for Intake Side of Bank 2)
Refer to PROCEDURE - Step 5 - REMOVE CAM TIMING OIL CONTROL SOLENOID O-RING LH (for Intake Side of Bank 2)
Refer to PROCEDURE - Step 6 - REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY LH (for Exhaust Side of Bank 2)
Refer to PROCEDURE - Step 7 - REMOVE CAM TIMING OIL CONTROL SOLENOID O-RING LH (for Exhaust Side of Bank 2)
Refer to PROCEDURE - Step 8 - REMOVE CRANKSHAFT PULLEY
Refer to PROCEDURE - Step 3 - SET NO. 1 CYLINDER TO TDC/COMPRESSION
Refer to PROCEDURE - Step 58 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 58 [10/2023 - ] - REMOVE TIMING CHAIN CASE OIL SEAL
Refer to PROCEDURE - Step 4 - REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
*a Protective Tape - - - Remove the 27 bolts shown in the illustration.
- Remove the timing chain or belt cover sub-assembly by prying between the timing chain or belt cover sub-assembly and timing chain cover assembly with a screwdriver.NOTE:
Be careful not to damage the contact surfaces of the timing chain or belt cover sub-assembly and timing chain cover assembly.
HINT:
Tape the screwdriver tip before use.
- Remove the 2 water pump gaskets from the timing chain cover assembly.
- REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
*1 Chain Tensioner Plate *2 Chain Damper Spring Push Remove in this Direction - Using the hexagonal portion of the camshaft, secure the camshaft.
- Loosen the oil pump drive shaft gear nut.
- While pushing the chain damper spring, remove the chain tensioner plate and chain damper spring as shown in the illustration.
- Remove the oil pump drive shaft gear nut.
- Remove the oil pump drive sprocket, oil pump drive shaft sprocket and oil pump drive chain sub-assembly.
- REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 62 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 62 [10/2023 - ] - REMOVE CHAIN TENSIONER SLIPPER
Refer to PROCEDURE - Step 63 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 63 [10/2023 - ]
- REMOVE NO. 1 CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 64 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 64 [10/2023 - ] - REMOVE IDLE SPROCKET ASSEMBLY
Refer to PROCEDURE - Step 65 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 65 [10/2023 - ] - REMOVE NO. 1 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 66 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 66 [10/2023 - ]
- REMOVE NO. 2 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 67 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 67 [10/2023 - ]
- REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET
Refer to PROCEDURE - Step 68 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 68 [10/2023 - ]
- REMOVE TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 69 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 69 [10/2023 - ]
- REMOVE NO. 6 ENGINE COVER
Refer to PROCEDURE - Step 70 [12/2021 - 10/2023] , or refer to PROCEDURE - Step 70 [10/2023 - ]