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Home >> Lexus >> 2021 >> ES 350 Luxury >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension System (Rear) - Service Information (1 Of 2) >> Rear Shock Absorber >> Installation [09/2022 - ] >> Procedure

Installation [09/2022 - ]: Procedure

  1. INSTALL REAR SUSPENSION SUPPORT ASSEMBLY 
    1. Secure the rear suspension support assembly in a vise using aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Install the rear suspension support assembly to the rear shock absorber assembly.
    3. Apply a few drops of adhesive to the threads of a new rear support to rear shock absorber nut.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      Only apply adhesive to the nut if it is not supplied as a precoated part.

    4. Using SST and a 6 mm hexagon socket wrench, hold the rear shock absorber rod and tighten the rear support to rear shock absorber nut.
      • SST: 09729-00170 

      Specified tightening torque 

      Torque: 25 N.m (255 kgf/cm, 18 ft.lbf) 

      NOTE:

      Securely insert the 6 mm hexagon socket wrench into the rear shock absorber rod to prevent damage to the rear shock absorber assembly when tightening the rear support to rear shock absorber nut.

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [06/2018 - ]

      • When using SST (fulcrum length of 200 mm (7.87 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        11 N.m (112 kgf/cm, 8 ft.lbf)

      GTY829373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length
  2. INSTALL REAR SHOCK ABSORBER CAP 
    1. Install the rear shock absorber cap to the rear shock absorber assembly.
  3. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY 
    1. Temporarily install the rear shock absorber assembly to the rear axle carrier sub-assembly with the nut and plate washer.
      NOTE:

      Hold the rear axle carrier pin while rotating the nut.

      GTY747970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Axle Carrier Pin
  4. STABILIZE SUSPENSION 
    1. Using a jack and wooden block, apply load to the suspension so that the rear No. 2 suspension arm assembly is positioned as shown in the illustration.

      Standard Length (A)

      for 2WD 13 mm (0.512 in.)
      for AWD 2 mm (0.0787 in.)
      WARNING:

      Do not jack up the rear No. 2 suspension arm assembly too high as the vehicle may fall.

      NOTE:
      • When jacking up the rear No. 2 suspension arm assembly, be sure to jack it up slowly.
      • Make sure to perform this operation with the vehicle kept as low as possible.
      GTY749598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wooden Block
      *b Jack
      Wooden Block Placement Location
  5. INSTALL REAR UPPER CONTROL ARM ASSEMBLY 
    1. Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt and nut.

      Torque: 73 N.m (744 kgf/cm, 54 ft.lbf) 

      NOTE:
      • Insert the bolt with the threaded end facing the rear of the vehicle.
      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  6. CONNECT REAR SHOCK ABSORBER ASSEMBLY 
    1. Connect the rear shock absorber assembly to the vehicle with the 2 bolts.

      Torque: 55 N.m (561 kgf/cm, 41 ft.lbf) 

      NOTE:

      Temporarily tighten the bolt (A) and then fully tighten the 2 bolts in the order of (B) and (A).

      GTY753790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR SHOCK ABSORBER ASSEMBLY 
    1. Using a ball joint lock nut wrench fully tighten the rear shock absorber assembly with the nut.

      Specified tightening torque 

      Torque: 125 N.m (1275 kgf/cm, 92 ft.lbf) 

      NOTE:

      Hold the rear axle carrier pin while rotating the nut.

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [06/2018 - ]

      • When using a ball joint lock nut wrench (fulcrum length of 149.75 mm (5.90 in.)) + torque wrench (fulcrum length of 400 mm (1.31 ft.)):

        91 N.m (928 kgf/cm, 67 ft.lbf)

      GTY751412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Axle Carrier Pin
      *a Torque Wrench Fulcrum Length
      *b Ball Joint Lock Nut Wrench
      *c Turn
      *d Hold
  8. INSTALL REAR STABILIZER LINK ASSEMBLY 

    for 2WD: Refer to PROCEDURE - Step 5

    for AWD: Refer to PROCEDURE - Step 6

  9. INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY (w/ AVS) 
    1. Engage the guide and install the wire harness bracket.
      GTY798221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Guide
      *b Clamp
    2. Install the nut.

      Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf) 

    3. Engage the clamp and install the No. 2 parking brake wire assembly to the wire harness bracket.
    4. Connect the connector.
      GTY787381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 1 FLOOR UNDER COVER (for Gasoline Model 2WD) 
    1. for RH Side:

      Refer to PROCEDURE - Step 8

  11. INSTALL NO. 2 FLOOR UNDER COVER (for Gasoline Model 2WD) 
    1. for LH Side:

      Refer to PROCEDURE - Step 9

  12. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ Height Control Sensor) 
    1. for LH Side:

      Refer to INSTALLATION [08/2020 - ]

  13. INSTALL REAR WHEEL 

    Refer to PROCEDURE - Step 1

  14. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT [08/2021 - ]

  15. PERFORM INITIALIZATION 
    FOR HV MODEL:

    Parking Assist Monitor System Refer to CALIBRATION [09/2022 - ]
    Panoramic View Monitor System Refer to CALIBRATION [09/2022 - ]
    Lighting System*1 Refer to INITIALIZATION [08/2021 - ]

    *1: for LED type turn signal light

    FOR GASOLINE MODEL:

    Parking Assist Monitor System Refer to CALIBRATION [09/2022 - ]
    Panoramic View Monitor System Refer to CALIBRATION [09/2022 - ]
    Lighting System*1 Refer to INITIALIZATION [08/2021 - ]

    *1: for LED type turn signal light