Removal [07/2022 - ]: Procedure

Refer to PROCEDURE - Step 5

See step  1

• for Triple Beam Headlight:

  Refer to REMOVAL [10/2018 - ]

• for Single Beam Headlight:

  Refer to REMOVAL [10/2018 - ]

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

• for Sport Package:

  Refer to PROCEDURE - Step 32

• except Sport Package:

  Refer to PROCEDURE - Step 33

• for Sport Package:

  Refer to PROCEDURE - Step 33

• except Sport Package:

  Refer to PROCEDURE - Step 34

1. Remove the grommet, 2 clips and No. 1 radiator to support seal.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 4 bolts and No. 1 air cleaner inlet from the upper radiator support sub-assembly and air cleaner case sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the clamp to disconnect the hood control cable assembly from the front bumper upper retainer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Remove the 4 bolts and front bumper upper retainer from the vehicle.

Refer to PROCEDURE - Step 8

1. Disengage the clamps to disconnect the wire harness from the hood lock support sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Disconnect the connector.
3. Disengage the clamps to disconnect the wire harness from the upper radiator support sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Remove the 5 bolts and upper radiator support sub-assembly together with hood lock support sub-assembly from the vehicle.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the claws and guides to remove the No. 2 radiator air guide from the radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the claw and guide to remove the No. 1 radiator air guide LH from the radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the claw and guide to remove the No. 1 radiator air guide RH from the radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Remove the O-ring from the discharge hose sub-assembly.
   NOTE:

   Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

1. While pressing the end of the No. 2 air conditioning tube and accessory assembly into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	No. 2 Air Conditioning Tube and Accessory Assembly	*2	Cooler Condenser Assembly
   *3	Piping Clamp	-	-
   *a	Press In	-	-

   NOTE:

   • If any foreign matter is adhered to the connecting part, brush it off or use compressed air to remove it.
   • Make sure that fragments of the piping clamp do not enter the piping.
2. Disconnect the No. 2 air conditioning tube and accessory assembly.
   NOTE:

   Clean off any foreign matter near the ends of the No. 2 air conditioning tube and accessory assembly and cooler condenser assembly.

3. Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.
   NOTE:

   Wrap the open ends of the separated cooler condenser assembly and No. 2 air conditioning tube and accessory assembly accessory assembly with vinyl tape to prevent entry of moisture and foreign matter.

4. Remove the piping clamp.

1. While pressing the end of the air conditioning tube and accessory assembly into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Air Conditioning Tube and Accessory Assembly	*2	Cooler Condenser Assembly
   *3	Piping Clamp	-	-
   *a	Press In	-	-

   NOTE:

   • If any foreign matter is adhered to the connecting part, brush it off or use compressed air to remove it.
   • Make sure that fragments of the piping clamp do not enter the piping.
2. Disconnect the air conditioning tube and accessory assembly.
   NOTE:

   Clean off any foreign matter near the ends of the air conditioning tube and accessory assembly and cooler condenser assembly.

3. Remove the 2 O-rings from the air conditioning tube and accessory assembly.
   NOTE:

   Wrap the open ends of the separated cooler condenser assembly and air conditioning tube and accessory assembly accessory assembly with vinyl tape to prevent entry of moisture and foreign matter.

4. Remove the piping clamp.

1. Disengage the claws and guides to remove the cooler condenser assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Remove in this Direction (1)
   	Remove in this Direction (2)

   NOTE:

   Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.