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Installation [10/2018 - ]: Procedure

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  1. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Engage the 4 clamps to install the fuel tank main tube sub-assembly to the fuel tank assembly.
  2. INSTALL FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the service information, or the fuel tank assembly may fall off the engine lifter.

    GTY563885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Set the fuel tank assembly on an engine lifter.
      NOTE:

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly, with the 4 bolts.
    3. Tighten the 4 bolts in the order shown in the illustration.

      Torque: 45 N.m (459 kgf/cm, 33 ft.lbf) 

      Fig 1: Fuel Tank Assembly Bolt Tightening Sequence
      GTY835018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Connect the fuel tank main tube sub-assembly to the fuel pipe.

      Refer to PRECAUTION [10/2018 - ]

  4. CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY 
    1. Connect the fuel tank filler pipe sub-assembly to the fuel tank assembly.

      Refer to PRECAUTION [10/2018 - ]

  5. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Connect the fuel tank vent hose sub-assembly to the canister (charcoal canister assembly).

      Refer to PRECAUTION [10/2018 - ]

  6. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly with the 4 clips.
  7. INSTALL REAR FLOOR SIDE MEMBER COVER LH 

    Refer to PROCEDURE - Step 7 [10/2018 - 07/2022] , or refer to PROCEDURE - Step 7 [07/2022 - ]

  8. INSTALL REAR FLOOR SIDE MEMBER COVER RH 

    Refer to PROCEDURE - Step 8 [10/2018 - 07/2022] , or refer to PROCEDURE - Step 8 [07/2022 - ]

  9. INSTALL TAIL EXHAUST PIPE ASSEMBLY 

    Refer to PROCEDURE - Step 3

  10. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to INSTALLATION [10/2018 - ] 

  11. ADD FUEL