Installation [10/2018 - 07/2022]: Procedure

1. Engage the guides and claws to install the cooler condenser assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   	Install in this Direction (1)
   	Install in this Direction (2)

   NOTE:

   Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

   HINT: 

   If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

   Capacity

   Add 40 cc (1.35 fl. oz.)

   Refrigerant	Compressor Oil
   for Gasoline Model	ND-OIL 12 or equivalent
   for HV Model	ND-OIL 11 or equivalent

1. Remove the vinyl tape from the open ends of the cooler condenser assembly and cooler refrigerant liquid pipe A.
2. Install a new piping clamp to the cooler refrigerant liquid pipe A.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Air Conditioner Tube and Accessory Assembly
   *2	Piping Clamp
   *a	Groove

   NOTE:

   • Securely engage the inside step of the piping clamp in the cooler refrigerant liquid pipe A groove.
   • Do not widen the opening of the piping clamp more than the diameter of the cooler refrigerant liquid pipe A when installing it.
   • Do not install the piping clamp with the large diameter section in the wrong direction.
3. Apply sufficient compressor oil to 2 new O-rings and the fitting surfaces of the cooler refrigerant liquid pipe A.

   Refrigerant	Compressor Oil
   for Gasoline Model	ND-OIL 12 or equivalent
   for HV Model	ND-OIL 11 or equivalent

4. Install the 2 O-rings to the cooler refrigerant liquid pipe A.
   NOTE:

   Keep the O-ring and O-ring fitting surface free from foreign matter.

5. Connect the cooler condenser assembly and cooler refrigerant liquid pipe A.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Large Diameter Section of Piping Clamp

   -

   -

   NOTE:

   Connect the parts by holding the pipe, not the piping clamp.

6. Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

   HINT: 

   • When inserting, make sure that a click sound is heard.
   • Check that the cooler refrigerant liquid pipe A is securely inserted by pulling it.

1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.
2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

   Refrigerant	Compressor Oil
   for Gasoline Model	ND-OIL 12 or equivalent
   for HV Model	ND-OIL 11 or equivalent

3. Install the O-ring to the discharge hose sub-assembly.

   HINT: 

   Keep the O-ring and O-ring fitting surface free from foreign matter.

4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

   Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

1. Engage the claw and guide to install the No. 1 radiator air guide RH to the radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Engage the claw and guide to install the No. 1 radiator air guide LH to the radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Engage the guides and claws to install the No. 2 radiator air guide to the radiator assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the upper radiator support sub-assembly together with hood lock support sub-assembly to the vehicle with the 5 bolts.

   Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

2. Engage the clamps to connect the wire harness to the upper radiator support sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Engage the clamps to connect the wire harness to the hood lock support assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. for HV Model:
   1. Connect the connector A.

Refer to PROCEDURE - Step 4

1. Install the front bumper upper retainer to the vehicle with the 4 bolts.

   Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

2. Engage the clamp to connect the hood control cable assembly to the front bumper upper retainer.

1. Install the No. 1 air cleaner inlet to the upper radiator support sub-assembly and air cleaner case sub-assembly with the 4 bolts.

   Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf) 

1. Install the grommet, 2 clips and No. 1 radiator to support seal.

• for Sport Package:

  Refer to PROCEDURE - Step 9

• except Sport Package:

  Refer to PROCEDURE - Step 9

• for Sport Package:

  Refer to PROCEDURE - Step 10

• except Sport Package:

  Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

• for Triple Beam Headlight:

  Refer to INSTALLATION [10/2018 - 07/2022]

• for Single Beam Headlight:

  Refer to INSTALLATION [10/2018 - 07/2022]

HINT: 

Use the same procedure as for the LH side.

See step  2

See step  3

See step  4

See step  5

Refer to ADJUSTMENT [10/2018 - ]